VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing output module 2 for headlights, »R«

Volkswagen Golf Service & Repair Manual / Electrical system / Lights, lamps, switches outside / Headlight / Removing and installing output module 2 for headlights, »R«

  WARNING
Risk of death due to high voltage! Risk of injury and environmental pollution!
Observe operation and safety notes for gas discharge bulbs → Chapter.
It is essential that the battery earth cable is disconnected before any work on parts of the gas discharge headlight is performed. The parts are marked with a yellow high voltage symbol.
  Note
Removal and installation are described for the left side. Removal and installation on the right side are carried out in the same way.
Removing
–  Remove headlight → Chapter.
   
–  Remove bolts -2-.
–  Pull output module 2 for left headlight -J892--1- off headlight.
–  Disconnect electrical connector -3-.
–  Remove control unit.
Installing
Install in the reverse order of removal, observing the following:
  Caution
Make sure seal is correctly seated when installing the gas discharge bulb control unit. The ingress of water will lead to permanent damage to the headlight.
–  Check seal between control unit and headlight for damage.
Specified torques
→ Chapter „Assembly overview – gas discharge headlight with dynamic high beam control and LED daytime running light, R“
 

Removing and installing output module 2 for headlights, »R«

Removing and installing control unit for daytime running light and side light -J860-/-J861-
  WARNING Risk of death due to high voltage! Risk of injury and environmental pollution! ...

Removing and installing output module 1 for left LED headlight -A31-/-A27-
Special tools and workshop equipment required     Torque wrench -V.A.G 1783-   ...

Other materials:

Frequently asked questions
If you suspect that there is a fault in the vehicle or if your vehicle has been damaged, read and observe the following information before contacting a Volkswagen dealership or qualified workshop. You may also find useful information in the index under the headings Things to note or Checklist. ...

Removing and installing headlight
Special tools and workshop equipment required     Torque wrench -V.A.G 1783-   Torque screwdriver -VAS 6494- ...

Overview of fitting locations - front keyless entry system, RHD vehicles
1 -  Front passenger door exterior handle With front passenger door exterior handle contact sensor -G416-. Removing and installing → Chapter With front passenger side aerial for entry and start system -R135-. Removing ...

© 2016-2025 Copyright www.vwgolf.org