Volkswagen Golf Service & Repair Manual: Removing and installing high-pressure pump
The fuel system is under high pressure.Risk of injury due to fuel which
may spurt out.Release high pressure.
| Risk of functional impairment due to soiling
→ Chapter. |
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Remove high-pressure pipe
→ Chapter. |
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Disconnect electrical connector -1-. |
 Note
| Place a cloth underneath to catch escaping fuel. |
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Release hose clip -2- and
detach fuel supply hose. |
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Unscrew bolts -3- and detach
high-pressure pump with roller tappet. |
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Check roller tappet for damage and renew if necessary. |
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Moisten roller tappet -1- with
clean engine oil. |
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Insert oiled roller tappet -1-
into camshaft housing. |
Note
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Turn crankshaft in direction of engine rotation until roller
tappet is at bottom dead centre. |
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Insert new, lubricated O-ring -2-
in groove of high-pressure pump -3-. |
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Tighten bolts hand tight. |
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Tighten bolts in diagonal sequence to specified torque
→ Fig.. |
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Check fuel system for leaks. |
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1 -
Roller tappet
When installing lubricate lightly with clean engine oil
2 -
O-ring
Renew
When ...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
Centre armrest
Fig. 51 Front centre armrest
Fig. 52 Folding down the rear centre armrest
First read and observe the introductory information
and safety warnings Adjusting the front centre armrest
To lift, push the centre armrest up gradually in the direction of arrow
.
To lower, pull the centre ar ...
Dimensions – lettering on rear lid, “R-Line”
Note
When fitting the lettering, observe the fitting notes
→ Anchor.
1 -
Lettering
Model designation
2 -
Height dimension
73 ± 1 mm, from upper edge of lettering to tail light.
...
Removing and installing front body acceleration senders -G341-/-G342-
Special tools and workshop equipment
required
Torque wrench -V.A.G 1410-
Removing
–
Pull seal off entire length of plenum chamber cover.
...
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Assembly overview - high-pressure pump
Removing and installing high-pressure pipe