Volkswagen Golf Service & Repair Manual: Removing and installing high-pressure pump
The fuel system is under high pressure.Risk of injury due to fuel which
may spurt out.Release high pressure.
| Risk of functional impairment due to soiling
→ Chapter. |
| – |
Remove high-pressure pipe
→ Chapter. |
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Disconnect electrical connector -1-. |
 Note
| Place a cloth underneath to catch escaping fuel. |
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Release hose clip -2- and
detach fuel supply hose. |
| – |
Unscrew bolts -3- and detach
high-pressure pump with roller tappet. |
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Check roller tappet for damage and renew if necessary. |
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Moisten roller tappet -1- with
clean engine oil. |
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Insert oiled roller tappet -1-
into camshaft housing. |
Note
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Turn crankshaft in direction of engine rotation until roller
tappet is at bottom dead centre. |
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Insert new, lubricated O-ring -2-
in groove of high-pressure pump -3-. |
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Tighten bolts hand tight. |
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Tighten bolts in diagonal sequence to specified torque
→ Fig.. |
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Check fuel system for leaks. |
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1 -
Roller tappet
When installing lubricate lightly with clean engine oil
2 -
O-ring
Renew
When ...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
Fastening and unfastening seat belts
Fig. 64 Inserting the seat belt latch plate
into the buckle
Fig. 65 Removing the latch plate from the
buckle
First read and observe the introductory information
and safety warnings During an accident or braking manoeuvre, correctly worn
seat belts hold the vehicle occupants in position ...
Removing and installing control unit for daytime running light and side
light -J860-/-J861-
WARNING
Risk of death due to high voltage! Risk of injury
and environmental pollution!
Observe operation and safety notes for gas discharge
bulbs
→ Chapte ...
Overview - power transmission
Overview - power transmission - front-wheel drive
The 7-speed dual clutch gearbox 0CW equipped with 5 shafts. 2 input
shafts and 3 output shafts.
A1 -
Input shaft 1
A2 -
Input shaft 2
B1 - ...
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Assembly overview - high-pressure pump
Removing and installing high-pressure pipe