Volkswagen Golf Service & Repair Manual: Removing and installing fuel pump control unit -J538-
| Special tools and workshop equipment
required |
|
|
|
| – |
Move front seats to foremost position. |
| – |
Remove right rear seat
→ General body repairs, interior; Rep. gr.72. |
|
|
|
| – |
Partially detach cover -1- in
floor covering at parting line -arrow-. |
| – |
Do not detach cover completely from floor covering in order
to ensure it is reinstalled in the correct installation
position. |
| – |
Detach it just enough that the cover can be folded upwards. |
| – |
Fold up cover in -direction of arrow-. |
| – |
Remove rear bench seat
→ General body repairs, interior; Rep. gr.72. |
|
|
|
| Continuation for all vehicles: |
| – |
Unclip cover -1- for flange at
retaining tabs -arrows-, using
removal wedge -3409-. |
|
|
|
| – |
Unclip sealing grommet -1-
downwards from cover -2-. |
| – |
Push cover -2- back along
wiring harness -3-. |
|
|
|
| – |
Press up tab -2--arrow A-; to
do so, reach between floor panel and fuel tank with your finger. |
| – |
At the same time, carefully pull fuel pump control unit-1-
out of mounting -in direction of arrow B-
by grasping wiring harness -3-. |
| – |
Guide fuel pump control unit -J538- out towards interior
between fuel tank and floor panel. |
| – |
Disconnect electrical connector and remove fuel pump control
unit -J538-. |
| Install in reverse order. In the process, note the
following: |
| Fitting location
→ Chapter „Assembly overview - fuel tank“. |
| – |
Connect wiring harness to fuel pump control unit -J538-. |
| – |
Check if connector is secured properly by pulling. |
| – |
Insert fuel pump control unit -J538- into mounting bracket
on fuel tank and push it in until it audibly engages. |
| – |
Pull fuel pump control unit -J538- to check if it is secured
properly. |
|
|
|
Special tools and workshop equipment required
Removal wedge -3409-
Remote control for V.A.G. 1348 -V.A.G 1348/3A-
Multimeter e.g. hand-h ...
On vehicles with four-wheel drive the fuel tank is divided
into a left and a right chamber. A suction-jet pump
-2- is used for delivering fuel
from the left fuel ...
Other materials:
Checking function and voltage supply of the fuel pump, engine code CWVA
Special tools and workshop equipment
required
Removal wedge -3409-
Multimeter e.g. hand-held multimeter -V.A.G 1526E-
...
Maximum permitted trailer weights
First read and observe the introductory information
and safety warnings All data in the official vehicle documents take precedence
over these data. All data in this manual apply to the basic German model. The vehicle
data sticker in the service schedule and the official vehicle documents sho ...
Checklist
Always carry out the following actions for changing a bulb in the
given order :
Park the vehicle on a firm and level
surface at a safe distance from the flow of traffic.
Switch on the electronic parking brake
Braking, stopping and parking Brakes Parking .
Turn the light swit ...
© 2016-2024 Copyright www.vwgolf.org
Checking fuel delivery rate, vehicles with four-wheel drive
Removing and installing suction-jet pump