Volkswagen Golf Service & Repair Manual: Removing and installing fuel pump control unit -J538-
| Special tools and workshop equipment
required |
|
|
|
| – |
Move front seats to foremost position. |
| – |
Remove right rear seat
→ General body repairs, interior; Rep. gr.72. |
|
|
|
| – |
Partially detach cover -1- in
floor covering at parting line -arrow-. |
| – |
Do not detach cover completely from floor covering in order
to ensure it is reinstalled in the correct installation
position. |
| – |
Detach it just enough that the cover can be folded upwards. |
| – |
Fold up cover in -direction of arrow-. |
| – |
Remove rear bench seat
→ General body repairs, interior; Rep. gr.72. |
|
|
|
| Continuation for all vehicles: |
| – |
Unclip cover -1- for flange at
retaining tabs -arrows-, using
removal wedge -3409-. |
|
|
|
| – |
Unclip sealing grommet -1-
downwards from cover -2-. |
| – |
Push cover -2- back along
wiring harness -3-. |
|
|
|
| – |
Press up tab -2--arrow A-; to
do so, reach between floor panel and fuel tank with your finger. |
| – |
At the same time, carefully pull fuel pump control unit-1-
out of mounting -in direction of arrow B-
by grasping wiring harness -3-. |
| – |
Guide fuel pump control unit -J538- out towards interior
between fuel tank and floor panel. |
| – |
Disconnect electrical connector and remove fuel pump control
unit -J538-. |
| Install in reverse order. In the process, note the
following: |
| Fitting location
→ Chapter „Assembly overview - fuel tank“. |
| – |
Connect wiring harness to fuel pump control unit -J538-. |
| – |
Check if connector is secured properly by pulling. |
| – |
Insert fuel pump control unit -J538- into mounting bracket
on fuel tank and push it in until it audibly engages. |
| – |
Pull fuel pump control unit -J538- to check if it is secured
properly. |
|
|
|
Special tools and workshop equipment required
Removal wedge -3409-
Remote control for V.A.G. 1348 -V.A.G 1348/3A-
Multimeter e.g. hand-h ...
On vehicles with four-wheel drive the fuel tank is divided
into a left and a right chamber. A suction-jet pump
-2- is used for delivering fuel
from the left fuel ...
Other materials:
Saw-tooth wear
Saw-tooth wear is a stepped wear pattern on the individual
tread blocks → Fig.
that can cause increased tyre noise. The saw tooth is caused by
uneven deformation of the tread blocks in the tyre's contact
patch. Saw-tooth wear is more pronounce ...
Stand -VAS 6873/1
Designation:
Stand -VAS 6873/1-
Product description:
Stand -VAS 6873/1- with timer
Technical data:
220-240 V, 1 OH+PE
...
Removing and installing lid for through-loading aperture
Special tools and workshop equipment
required
Torque wrench -V.A.G 1410
Removing
–
Fold down centre armrest and open lid f ...
© 2016-2026 Copyright www.vwgolf.org
Checking fuel delivery rate, vehicles with four-wheel drive
Removing and installing suction-jet pump