VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing fuel pump control unit -J538-

Special tools and workshop equipment required
   
Removal wedge -3409-
Procedure:
Removing
–  Move front seats to foremost position.
–  Switch off ignition.
Golf SV:
–  Remove right rear seat → General body repairs, interior; Rep. gr.72.
 

Removing and installing fuel pump control unit -J538-

–  Partially detach cover -1- in floor covering at parting line -arrow-.
–  Do not detach cover completely from floor covering in order to ensure it is reinstalled in the correct installation position.
–  Detach it just enough that the cover can be folded upwards.
–  Fold up cover in -direction of arrow-.
Golf and Golf Estate:
–  Remove rear bench seat → General body repairs, interior; Rep. gr.72.
 

Removing and installing fuel pump control unit -J538-

Continuation for all vehicles:
–  Unclip cover -1- for flange at retaining tabs -arrows-, using removal wedge -3409-.
 

Removing and installing fuel pump control unit -J538-

–  Unclip sealing grommet -1- downwards from cover -2-.
–  Push cover -2- back along wiring harness -3-.
 

Removing and installing fuel pump control unit -J538-

–  Press up tab -2--arrow A-; to do so, reach between floor panel and fuel tank with your finger.
–  At the same time, carefully pull fuel pump control unit-1- out of mounting -in direction of arrow B- by grasping wiring harness -3-.
–  Guide fuel pump control unit -J538- out towards interior between fuel tank and floor panel.
–  Disconnect electrical connector and remove fuel pump control unit -J538-.
Installing
Install in reverse order. In the process, note the following:
Fitting location → Chapter „Assembly overview - fuel tank“.
–  Connect wiring harness to fuel pump control unit -J538-.
–  Check if connector is secured properly by pulling.
–  Insert fuel pump control unit -J538- into mounting bracket on fuel tank and push it in until it audibly engages.
–  Pull fuel pump control unit -J538- to check if it is secured properly.
 

Removing and installing fuel pump control unit -J538-

Checking fuel delivery rate, vehicles with four-wheel drive
Special tools and workshop equipment required Removal wedge -3409- Remote control for V.A.G. 1348 -V.A.G 1348/3A- Multimeter e.g. hand-h ...

Removing and installing suction-jet pump
On vehicles with four-wheel drive the fuel tank is divided into a left and a right chamber. A suction-jet pump -2- is used for delivering fuel from the left fuel ...

Other materials:

Cigarette lighter -U1-
The following descriptions apply to the rear left cigarette lighter -U3-, rear right cigarette lighter -U7-, rear cigarette lighter -U9-, 12 V socket 2 -U18-, 12 V socket 3 -U19-, 12 V socket 4 -U20-, cigarette lighter 2 -U25- and 12 V socket 5 -U26- so ...

Notes on safety
Safety precautions during a road test using test and measuring equipment Observe the following if test and measuring equipment is required during a road test: Risk of accidents due to distraction and inadequate securing ...

Dismantling and assembling heater unit
It is not necessary to extract the refrigerant and to remove or disassemble the expansion valve and the evaporator. Further procedure is identical with procedure for vehicles with air conditioning system → Chapter.     ...

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