Volkswagen Golf Service & Repair Manual: Removing and installing fuel line for auxiliary/supplementary heater
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Observe safety precautions
→ Chapter. |
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Observe rules for cleanliness
→ Chapter. |
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Fuel tank must not be more than 3/4
full. This ensures that the fill level is below the flange of
the fuel delivery unit. |
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Draining fuel tank
→ Chapter |
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Remove rear bench seat
→ General body repairs, interior; Rep. gr.72. |
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Unclip cover -1- for flange at
retaining tabs -arrows-, using
removal wedge -3409-. |
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Unclip sealing grommet -1-
downwards from cover -2-. |
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Push cover -2- back along
wiring harness -3-. |
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| Vehicles with front-wheel drive |
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Release and pull off connector -1-
on sealing flange. |
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If fitted, detach connector -2-
for metering pump -V54- of auxiliary heater on sealing flange
and lay connector aside. |
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| Vehicles with four-wheel drive: |
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Release and pull off connectors -1-
and -2- on sealing flange. |
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If fitted, detach connector -3-
for metering pump -V54- of auxiliary heater on sealing flange
and lay connector aside. |
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| If the fuel line for metering pump
-V54- is to be disconnected from fuel delivery unit: |
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Open lower clamp -3- on sealing
flange -1-. |
The fuel system is pressurised.Risk of injury due to fuel which may
spurt out.Wear eye protection.Wear protective gloves.Release pressure:
place clean cloth around connection and carefully open connection.
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Do not open upper clamp -4-. |
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Pull fuel line -2- together
with grommet off sealing flange. |
| If a new fuel delivery unit is installed: |
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Remove fuel line
→ Anchor. |
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Remove fuel delivery unit
→ Chapter. |
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The connection on the fuel delivery unit
-2- must be opened. |
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To do this, cut off sealing piece -3-
on connection -1-. |
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Cut it off on the respective marking line
-arrow-. |
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Deburr edges of cutting point. |
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Prevent any dirt or swarf from entering the fuel delivery
unit. |
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Check fuel delivery unit for soiling, and clean it as
necessary. |
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Install fuel delivery unit
→ Chapter. |
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Insert fuel line -3- in
connection -5-. |
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Insert fuel line to stop -arrow-. |
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While doing this, fit grommet -1-
over connection. |
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If the fuel line or grommet has been renewed, the upper
clamp must be renewed as well. |
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Renew clamps -2- and
-4-, if they have been opened. |
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Secure hose connections with the hose clips corresponding to
original equipment. |
| → Chapter „Assembly overview - fuel delivery unit and fuel gauge
sender“ |
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Special tools and workshop equipment
required
Special wrench -T10202-
...
Other materials:
Aquaplus system (pearlescent and heliochrome)
Designation:
Pearlescent waterborne base coat -LPW 040 ...-
Heliochrome waterborne base coat -LHW 046 ...-
Pearlescent waterborne mixing paint -LWM 076 ...-
Issued 11.2 ...
Assembly overview - windscreen wiper system
Note
The illustration shows fitting locations for LHD vehicles. Fitting
locations for RHD vehicles are similar.
1 -
Wiper blade on driver side
Different lengths. Refer to
→ Electronic Parts Catalogue.
...
New wheels and tyres
First read and observe the introductory information
and safety warnings New tyres
Drive particularly carefully for the first 600 km with new tyres as the
tyres have to be run in. Tyres that have not been run in have reduced
grip and braking effect .
All four wheels must ...
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Removing and installing fuel delivery unit/fuel gauge sender, vehicles with
four-wheel drive