VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing fuel gauge sender 2 -G169

Special tools and workshop equipment required
   
Removal wedge -3409-
 

Removing and installing fuel gauge sender 2 -G169

Special wrench -T10202-
Removing
–  Observe safety precautions → Chapter.
–  Observe rules for cleanliness → Chapter.
–  Move front seats to foremost position.
–  Switch off ignition.
–  Remove rear bench seat → General body repairs, interior; Rep. gr.72.
–  Draining fuel tank → Chapter
 

Removing and installing fuel gauge sender 2 -G169

–  Unclip cover -1- for sealing flange on left from retaining tabs -arrows- using removal wedge -3409-.
  Removing and installing fuel gauge sender 2 -G169
–  Disconnect electrical connector -arrow-. Lay cover -1- with wiring harness to one side.
 

Removing and installing fuel gauge sender 2 -G169

–  Open locking ring using wrench -T10202-.
–  Remove flange and seal from opening in fuel tank.
 

Removing and installing fuel gauge sender 2 -G169

–  Reach through opening into fuel tank. Release connector catches -arrow-, and disconnect connector -1-.
 

Removing and installing fuel gauge sender 2 -G169

–  Grasp through opening in fuel tank., release connector catches -arrows A-, and push connector -1- out of retainer -arrow B-.
–  Grasp through opening in fuel tank, release retaining tab at lug -2-, and at the same time pull out fuel gauge sender 2 -G169- upwards -arrow C-.
Installing
Installation is carried out in the reverse order; note the following:
→ Chapter „Assembly overview - fuel delivery unit and fuel gauge sender“
  Note
Note installation position of flange.
Renew seal.
Ensure that the connectors are engaged correctly.
 

Removing and installing fuel gauge sender 2 -G169

Removing and installing fuel gauge sender -G-, vehicles with four-wheel drive
Removing –  Remove fuel delivery unit → Chapter. –  Disconnect connector -4- from r ...

Removing and installing tank pressure sensor -G400
Removing   Note The tank pressure sensor -G400- is located in the pressure regulating valve on the activated charcoal filter → ...

Other materials:

Assembly overview - electronically controlled damping system, torsion beam axle, saloon
1 -  Front right vehicle lever sender -G289- Removing and installing → Chapter 2 -  Front right body acceleration sender -G342- Removing and installing → Chapter 3 -& ...

Removing and installing tail light in rear lid
  Note Removal and installation are described for the left side. Removal and installation on the right side are carried out in the same way. If the event of a defective LED, the entire tail light needs to be rene ...

Removing and installing mounting bracket, RHD vehicles
Removing –  Remove wiper arms → Electrical system; Rep. gr.92. –  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50. ...

© 2016-2024 Copyright www.vwgolf.org