Volkswagen Golf Service & Repair Manual: Removing and installing fresh air intake, LHD vehicles
| – |
Remove plenum chamber cover
→ General body repairs, exterior; Rep. gr.50. |
| – |
Remove cover for fresh air intake
→ Chapter. |
| – |
Remove air quality sensor -G238- (only on vehicles with
Climatronic)
→ Chapter. |
|
|
|
| – |
Remove nuts -arrows-. |
| – |
Take the fresh air intake -1-
out of the plenum chamber. |
| Install in reverse order. |
| – |
Align air intake grille on metal collar. |
| – |
Hold air intake grille and screw on outer nut until it
reaches half of welded stud. |
| – |
Screw on nut on opposite side. |
 Note
| The seal -2- must be properly
seated on air intake grille. |
| Water may ingress into the fresh air intake if the fresh air
intake grille is damaged or not properly fitted. This may result
in complaints about odours from the heater and air conditioning
system and/or about moisture in the vehicle. |
|
|
|
|
Component |
Specified torque |
| Nut |
3 Nm |
Note
The illustration shows a left-hand drive vehicle.
1 -
Air duct for defroster vent
...
Removing
–
Remove plenum chamber cover
→ General body repairs, exterior; Rep. gr.50.
–
...
Other materials:
Removing and installing washer fluid reservoir, »R«
Special tools and workshop equipment
required
Drip tray
Removing
–
Remove front right wheel
→ Running gear, axles, steering; Rep. gr.44.
â ...
2-pack epoxy primer surfacer
Designation:
2-pack epoxy primer surfacer -LLS MAX 220 M1-, beige
(250 ml)
2-pack epoxy primer surfacer -LLS MAX 220 M2-, beige
(400 ml)
Issued 03.2013
...
Functional description
The auxiliary and supplementary heater can be started by
means of the remote control, the instant heating button or
appropriate programming in the central monitor. The
supplementary heater mode is started automatically by the
vehicle electronics system o ...
© 2016-2022 Copyright www.vwgolf.org
Assembly overview - air duct and air distribution in passenger compartment
Removing and installing fresh air intake, RHD vehicles