Volkswagen Golf Service & Repair Manual: Removing and installing fresh air intake, LHD vehicles
| – |
Remove plenum chamber cover
→ General body repairs, exterior; Rep. gr.50. |
| – |
Remove cover for fresh air intake
→ Chapter. |
| – |
Remove air quality sensor -G238- (only on vehicles with
Climatronic)
→ Chapter. |
|
|
|
| – |
Take the fresh air intake -1-
out of the plenum chamber. |
| Install in reverse order. |
| – |
Align air intake grille on metal collar. |
| – |
Hold air intake grille and screw on outer nut until it
reaches half of welded stud. |
| – |
Screw on nut on opposite side. |
 Note
| The seal -2- must be properly
seated on air intake grille. |
| Water may ingress into the fresh air intake if the fresh air
intake grille is damaged or not properly fitted. This may result
in complaints about odours from the heater and air conditioning
system and/or about moisture in the vehicle. |
|
|
|
|
Component |
Specified torque |
| Nut |
3 Nm |
Note
The illustration shows a left-hand drive vehicle.
1 -
Air duct for defroster vent
...
Removing
–
Remove plenum chamber cover
→ General body repairs, exterior; Rep. gr.50.
–
...
Other materials:
Assembly overview - centre armrest
1 -
Intermediate padding
Allocation
→ Electronic Parts Catalogue
Removing and installing
→ Chapter
2 -
Centre armrest
Removing and installing
→ Chapter
3 -
Lid
...
Removing and installing swivel joint
Special tools and workshop equipment required
Ball joint puller -3287 A-
Angle wrench -V.A.G 1756-
Ring spanner insert -V.A.G 1332/10-
...
Assembly overview - short noise insulation
Note
The removal and installation procedures may have to be modified
slightly depending on engine fitted.
1 -
Short noise insulation
Removing
–
Remove bolts -2- and
-3-
–
Pull out noise ...
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Assembly overview - air duct and air distribution in passenger compartment
Removing and installing fresh air intake, RHD vehicles