VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing fresh air intake, LHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Air duct / Removing and installing fresh air intake, LHD vehicles

Removing
–  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50.
–  Remove cover for fresh air intake → Chapter.
–  Remove air quality sensor -G238- (only on vehicles with Climatronic) → Chapter.
   
–  Remove nuts -arrows-.
–  Take the fresh air intake -1- out of the plenum chamber.
Installing
Install in reverse order.
Assembly sequence:
–  Align air intake grille on metal collar.
–  Hold air intake grille and screw on outer nut until it reaches half of welded stud.
–  Screw on nut on opposite side.
–  Tighten outer nut.
–  Tighten centre nut.
  Note
The seal -2- must be properly seated on air intake grille.
Water may ingress into the fresh air intake if the fresh air intake grille is damaged or not properly fitted. This may result in complaints about odours from the heater and air conditioning system and/or about moisture in the vehicle.
Specified torques:
 

Removing and installing fresh air intake, LHD vehicles

Component Specified torque
Nut 3 Nm
 
Assembly overview - air duct and air distribution in passenger compartment
  Note The illustration shows a left-hand drive vehicle.     1 -  Air duct for defroster vent ...

Removing and installing fresh air intake, RHD vehicles
Removing –  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50. –  ...

Other materials:

Routing and securing lines
Risk of damage to lines Lines may become damaged by moving or hot components. –  Route lines in their original positions. –  Ensure that there is sufficient clearance to moving or hot components.   ...

Removing and installing wiper arms
Special tools and workshop equipment required     Puller -T10369- Removing   Caution Risk of damage to wiper shafts ...

Parking
Fig. 157 On the screen: static orientation lines for the parking space behind the vehicle First read and observe the introductory information and safety warnings Overview of the orientation aid The displayed green area ends on the road around 2 metres behind the vehicle. Meaning of the ori ...

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