Volkswagen Golf Service & Repair Manual: Removing and installing fresh air intake, LHD vehicles
| – |
Remove plenum chamber cover
→ General body repairs, exterior; Rep. gr.50. |
| – |
Remove cover for fresh air intake
→ Chapter. |
| – |
Remove air quality sensor -G238- (only on vehicles with
Climatronic)
→ Chapter. |
|
|
|
| – |
Take the fresh air intake -1-
out of the plenum chamber. |
| Install in reverse order. |
| – |
Align air intake grille on metal collar. |
| – |
Hold air intake grille and screw on outer nut until it
reaches half of welded stud. |
| – |
Screw on nut on opposite side. |
 Note
| The seal -2- must be properly
seated on air intake grille. |
| Water may ingress into the fresh air intake if the fresh air
intake grille is damaged or not properly fitted. This may result
in complaints about odours from the heater and air conditioning
system and/or about moisture in the vehicle. |
|
|
|
|
Component |
Specified torque |
| Nut |
3 Nm |
Note
The illustration shows a left-hand drive vehicle.
1 -
Air duct for defroster vent
...
Removing
–
Remove plenum chamber cover
→ General body repairs, exterior; Rep. gr.50.
–
...
Other materials:
Assembly overview - bumper cover
Note
Minor differences may be encountered in respect of bumper cover,
depending on vehicle model.
1 -
Bumper cover
Material PP/EPDM
Removing and installing
→ Chapter
2 -
Guide bracket
Lef ...
Paint thickness tester -VAS 6272
Designation:
Paint thickness tester -VAS 6272-
Product description
The paint thickness tester VAS 6272 is a combination tester
for the non-destructive measurement of paint thickness on steel,
...
Assembly overview - flanging tool
The flanging tool for brake lines -VAS 6056- can be used to
flange brake lines with an outer pipe diameter of 5 mm without
damaging the coating. In certain cases, this allows sections of
brake lines to be renewed at less expense.
N ...
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Assembly overview - air duct and air distribution in passenger compartment
Removing and installing fresh air intake, RHD vehicles