Volkswagen Golf Service & Repair Manual: Assembly overview - cylinder block, gearbox end

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Enginecrankshaft group, pistons / Cylinder block, gearbox end / Assembly overview - cylinder block, gearbox end

Note

For assembly work, secure engine to engine and gearbox support → Chapter.

Assembly overview - cylinder block, gearbox end

1 -

Bolt

Renew

60 Nm + 90°

2 -

Flywheel

Removing and installing → Chapter

Fitting possible in one position only.

3 -	Engine speed sender -G28-

Removing and installing → Chapter

4 -

Bolt

Specified torque → Chapter

5 -

Dowel pin

Qty. 2

6 -	Intermediate plate

Do not damage or bend when assembling.

Installing → Fig..

7 -

Bolt

Specified torque and tightening sequence → Fig.

8 -	Sealing flange with sender wheel and oil seal

Renew sealing flange complete with oil seal and sender wheel only.

Removing and installing → Chapter

Sealing flange on gearbox side - specified torque and tightening sequence

–	Tighten bolts in stages as follows:

Assembly overview - cylinder block, gearbox end

Stage	Bolts	Specified torque
1	-1 … 6-	Screw in to contact by hand
2	-1 … 6-	in diagonal sequence and in stages; final torque 10 Nm

Install intermediate plate.

–	Attach intermediate plate to sealing flange -arrow at top- and push onto dowel sleeves -arrows at bottom-.

Assembly overview - cylinder block, gearbox end

Cylinder block, gearbox end

...

Removing and installing flywheel

Special tools and workshop equipment required Counterhold -3067- Removing ...

Other materials:

Connecting vacuum gauge for brake servo -VAS 6721-
Special tools and workshop equipment required Vacuum gauge for brake servo -VAS 6721- – Pull vacuum hose out of brake servo. First press the br ...

Bleeding hydraulic system following standard procedure
Note Bleeding the hydraulic system using brake filling and bleeding equipment -VAS 5234- is described. A pre-pressure of 2 bar is required for bleeding the ABS hydraulic unit -N55-. Specia ...

Assembly overview - coolant temperature sender
1 - O-ring Renew 2 - Radiator outlet coolant temperature sender -G83- Removing and installing → Chapter 3 - Support ring 4 - O-ring ...