VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - cylinder block, gearbox end

  Note
For assembly work, secure engine to engine and gearbox support → Chapter.

Assembly overview - cylinder block, gearbox end

1 -  Bolt
Renew
60 Nm + 90°
2 -  Flywheel
Removing and installing → Chapter
Fitting possible in one position only.
3 -  Engine speed sender -G28-
Removing and installing → Chapter
4 -  Bolt
Specified torque → Chapter
5 -  Dowel pin
Qty. 2
6 -  Intermediate plate
Do not damage or bend when assembling.
Installing → Fig..
7 -  Bolt
Specified torque and tightening sequence → Fig.
8 -  Sealing flange with sender wheel and oil seal
Renew sealing flange complete with oil seal and sender wheel only.
Removing and installing → Chapter

 
     
Sealing flange on gearbox side - specified torque and tightening sequence
–  Tighten bolts in stages as follows:
 

Assembly overview - cylinder block, gearbox end

Stage Bolts Specified torque
1 -1 … 6- Screw in to contact by hand
2 -1 … 6- in diagonal sequence and in stages; final torque 10 Nm
 
     
Install intermediate plate.
–  Attach intermediate plate to sealing flange -arrow at top- and push onto dowel sleeves -arrows at bottom-.
 

Assembly overview - cylinder block, gearbox end

Cylinder block, gearbox end
...

Removing and installing flywheel
Special tools and workshop equipment required     Counterhold -3067- Removing ...

Other materials:

Vacuum generation with manual vacuum pump -VAS 6213-
In certain cases, vacuum can be generated with the manual vacuum pump -VAS 6213- instead of with the engine or the vacuum pump. –  To do this, connect manual vacuum pump -VAS 6213- to vacuum hose from connection -B- on brake ...

Aqua-Premium - application instructions for water-based products
Issued 06.2013 When using water-based products always devote scrupulous care to the substrate preparations before pretreating with the materials specifically recommended for use with water-based products. Substrate ...

Side view
Fig. 1 Overview of the driver side Key for  : Roof aerial   Tank flap   Exterior door release lever   Exterior mirrors   Additional turn signal   Surround lighting   Jacking points   ...

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