Volkswagen Golf Service & Repair Manual: Assembly overview - cylinder block, gearbox end

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Enginecrankshaft group, pistons / Cylinder block, gearbox end / Assembly overview - cylinder block, gearbox end

Note

For assembly work, secure engine to engine and gearbox support → Chapter.

Assembly overview - cylinder block, gearbox end

1 -

Bolt

Renew

60 Nm + 90°

2 -

Flywheel

Removing and installing → Chapter

Fitting possible in one position only.

3 -	Engine speed sender -G28-

Removing and installing → Chapter

4 -

Bolt

Specified torque → Chapter

5 -

Dowel pin

Qty. 2

6 -	Intermediate plate

Do not damage or bend when assembling.

Installing → Fig..

7 -

Bolt

Specified torque and tightening sequence → Fig.

8 -	Sealing flange with sender wheel and oil seal

Renew sealing flange complete with oil seal and sender wheel only.

Removing and installing → Chapter

Sealing flange on gearbox side - specified torque and tightening sequence

–	Tighten bolts in stages as follows:

Assembly overview - cylinder block, gearbox end

Stage	Bolts	Specified torque
1	-1 … 6-	Screw in to contact by hand
2	-1 … 6-	in diagonal sequence and in stages; final torque 10 Nm

Install intermediate plate.

–	Attach intermediate plate to sealing flange -arrow at top- and push onto dowel sleeves -arrows at bottom-.

Assembly overview - cylinder block, gearbox end

Cylinder block, gearbox end

...

Removing and installing flywheel

Special tools and workshop equipment required Counterhold -3067- Removing ...

Other materials:

Tyre lettering
Fig. 204 International tyre lettering First read and observe the introductory information and safety warnings Tyre lettering (example) Meaning Brand name, logo Manufacturer Product name Individual tyre lettering from manufacture ...

Overview of fitting locations - fuel supply system, Golf Variant
Note Fuel lines are secured with O-type clips. These O-type clips must always be renewed every time they are removed. Start engine if fuel tank was empty. Then start the auxiliary heater repeatedly until the heater d ...

Assembly overview - rear parking aid, LHD vehicles
1 - Electrical connector 2 - Spreader clip 3 - Rear parking aid warning buzzer -H15- Removing and installing → Chapter 4 - Spreader clip 5 -&n ...