VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - cylinder block, gearbox end

  Note
For assembly work, secure engine to engine and gearbox support → Chapter.

Assembly overview - cylinder block, gearbox end

1 -  Bolt
Renew
60 Nm + 90°
2 -  Flywheel
Removing and installing → Chapter
Fitting possible in one position only.
3 -  Engine speed sender -G28-
Removing and installing → Chapter
4 -  Bolt
Specified torque → Chapter
5 -  Dowel pin
Qty. 2
6 -  Intermediate plate
Do not damage or bend when assembling.
Installing → Fig..
7 -  Bolt
Specified torque and tightening sequence → Fig.
8 -  Sealing flange with sender wheel and oil seal
Renew sealing flange complete with oil seal and sender wheel only.
Removing and installing → Chapter

 
     
Sealing flange on gearbox side - specified torque and tightening sequence
–  Tighten bolts in stages as follows:
 

Assembly overview - cylinder block, gearbox end

Stage Bolts Specified torque
1 -1 … 6- Screw in to contact by hand
2 -1 … 6- in diagonal sequence and in stages; final torque 10 Nm
 
     
Install intermediate plate.
–  Attach intermediate plate to sealing flange -arrow at top- and push onto dowel sleeves -arrows at bottom-.
 

Assembly overview - cylinder block, gearbox end

Cylinder block, gearbox end
...

Removing and installing flywheel
Special tools and workshop equipment required     Counterhold -3067- Removing ...

Other materials:

Professional cleaning cloth -VAS 6006
Designation: Professional cleaning cloth -VAS 6006- Product description: The cloth is suitable for cleaning dust and micro dust from dry surfaces. It has anti-static properties when used to clean ...

Removing and installing water deflector
  Note Removal and installation are described only for the left side. Removal and installation of the right side are similar. Removing –  Starting at bottom end, pull water deflector -1- out of clip -3- and retaining strip -2-. ...

Safety precautions for when working on vehicles with air conditioning and when handling refrigerant R134a
Air conditioning service station -VAS 6007A- (and further service stations currently available) → Workshop equipment   WARNING It is recommended that a bottle co ...

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