VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - cylinder block, gearbox end

  Note
For assembly work, secure engine to engine and gearbox support → Chapter.

Assembly overview - cylinder block, gearbox end

1 -  Bolt
Renew
60 Nm + 90°
2 -  Flywheel
Removing and installing → Chapter
Fitting possible in one position only.
3 -  Engine speed sender -G28-
Removing and installing → Chapter
4 -  Bolt
Specified torque → Chapter
5 -  Dowel pin
Qty. 2
6 -  Intermediate plate
Do not damage or bend when assembling.
Installing → Fig..
7 -  Bolt
Specified torque and tightening sequence → Fig.
8 -  Sealing flange with sender wheel and oil seal
Renew sealing flange complete with oil seal and sender wheel only.
Removing and installing → Chapter

 
     
Sealing flange on gearbox side - specified torque and tightening sequence
–  Tighten bolts in stages as follows:
 

Assembly overview - cylinder block, gearbox end

Stage Bolts Specified torque
1 -1 … 6- Screw in to contact by hand
2 -1 … 6- in diagonal sequence and in stages; final torque 10 Nm
 
     
Install intermediate plate.
–  Attach intermediate plate to sealing flange -arrow at top- and push onto dowel sleeves -arrows at bottom-.
 

Assembly overview - cylinder block, gearbox end

Cylinder block, gearbox end
...

Removing and installing flywheel
Special tools and workshop equipment required     Counterhold -3067- Removing ...

Other materials:

Instrument overview
Fig. 12 Instrument cluster in the dash panel First read and observe the introductory information and safety warnings Descriptions of the instruments  : Rev. counter (running engine speed in revolutions x 1,000 per minute). The start of the red zone on the dial indicates the ma ...

Removing and installing bracket for roof grab handle
  Note Removal and installation is described for the left front bracket for roof grab handle. Follow same instructions for the remaining brackets for roof grab handle as appropriate. Special tools and workshop equipment requ ...

Load-through hatch
Fig. 97 In the rear seat backrest: opening the load-through hatch Fig. 98 In the luggage compartment: opening the load-through hatch First read and observe the introductory information and safety warnings A load-through hatch is located on the rear bench seat behind the centre armrest. ...

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