Volkswagen Golf Service & Repair Manual: Assembly overview - cylinder block, gearbox end

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Enginecrankshaft group, pistons / Cylinder block, gearbox end / Assembly overview - cylinder block, gearbox end

Note

For assembly work, secure engine to engine and gearbox support → Chapter.

Assembly overview - cylinder block, gearbox end

1 -

Bolt

Renew

60 Nm + 90°

2 -

Flywheel

Removing and installing → Chapter

Fitting possible in one position only.

3 -	Engine speed sender -G28-

Removing and installing → Chapter

4 -

Bolt

Specified torque → Chapter

5 -

Dowel pin

Qty. 2

6 -	Intermediate plate

Do not damage or bend when assembling.

Installing → Fig..

7 -

Bolt

Specified torque and tightening sequence → Fig.

8 -	Sealing flange with sender wheel and oil seal

Renew sealing flange complete with oil seal and sender wheel only.

Removing and installing → Chapter

Sealing flange on gearbox side - specified torque and tightening sequence

–	Tighten bolts in stages as follows:

Assembly overview - cylinder block, gearbox end

Stage	Bolts	Specified torque
1	-1 … 6-	Screw in to contact by hand
2	-1 … 6-	in diagonal sequence and in stages; final torque 10 Nm

Install intermediate plate.

–	Attach intermediate plate to sealing flange -arrow at top- and push onto dowel sleeves -arrows at bottom-.

Assembly overview - cylinder block, gearbox end

Cylinder block, gearbox end

...

Removing and installing flywheel

Special tools and workshop equipment required Counterhold -3067- Removing ...

Other materials:

Assembly overview - pistons and conrods
1 - Bolts Renew Oil threads and contact surface 30 Nm + 90° 2 - Conrod bearing cap The conrod bearing cap only fits in one position and only on the appropriat ...

Performing battery test with Midtronics -MCR340V- battery tester
Prerequisites: WARNING Before working on the battery, read through the warning and safety regulations carefully, and comply with them → Chapter. ...

Fitting the rear towing eye
Fig. 248 Rear bumper on the right-hand side: removing the cover Fig. 249 Rear bumper on the right-hand side: screwing in the towing eye First read and observe the introductory information and safety warningsThe towing eye is screwed into a threaded hole behind a cover on the right of the ...