Volkswagen Golf Service & Repair Manual: Removing and installing exhaust system

Volkswagen Golf Service & Repair Manual / Auxiliary heater / Aux. heater/heater booster / Auxiliary heater / Removing and installing exhaust system

Removing

Danger of severe burns from hot exhaust system. Burns to hands and other body parts possible.Allow exhaust system to cool.

–	Switch off electrical consumers.

–	Switch off auxiliary and supplementary heater and switch off ignition.

–	Remove front noise insulation → General body repairs, exterior; Rep. gr.66.

–	Remove charge air hose (depending on engine version) → Rep. gr.21.

–	Unscrew securing nut -1- from exhaust system -2-.

–	Remove exhaust system -2- from stud secured by nut -1- in -direction of arrow A-.

–	Remove exhaust system -2- from heater unit in direction of arrow -B-.

Installing

Installation is carried out in the reverse order. When installing, note the following:

Specified torque

→ Chapter „Assembly overview - auxiliary heater attachments“

Nose insulation; Assembly overview - noise insulation → General body repairs, exterior; Rep. gr.66.

Charge air system; Assembly overview - charge air system → Rep. gr.21.

Removing and installing exhaust system

Removing and installing circulation pump -V55-

Special tools and workshop equipment required Hose clamps, up to 25 mm -3094- &nbs ...

Removing and installing auxiliary heater bracket

Removing – Switch off electrical consumers. – Switch off auxiliary and supplementary heater and switch o ...

Other materials:

Technical data
Brake master cylinder and brake servo Brake master cylinder, depending on engine type Diameter in mm 23.81 or 25.4 Brake servo (LHD), depending on engine type Diameter in inches 10 or 11 Brake servo (RHD) Diameter in ...

Removing and installing front 3-point seat belt, 4-door model and estate
Removing WARNING Observe safety instructions for pyrotechnic components → Chapter. Observe disposal regulations for p ...

Assembly overview - LED headlights
1 - LED module for headlight main beam bulb Left headlight main beam bulb -M30- Right headlight main beam bulb -M32- Removing and installing → Chapter 2 - LED module for headlight ...