Volkswagen Golf Service & Repair Manual: Removing and installing exhaust system

Volkswagen Golf Service & Repair Manual / Auxiliary heater / Aux. heater/heater booster / Auxiliary heater / Removing and installing exhaust system

Removing

Danger of severe burns from hot exhaust system. Burns to hands and other body parts possible.Allow exhaust system to cool.

–	Switch off electrical consumers.

–	Switch off auxiliary and supplementary heater and switch off ignition.

–	Remove front noise insulation → General body repairs, exterior; Rep. gr.66.

–	Remove charge air hose (depending on engine version) → Rep. gr.21.

–	Unscrew securing nut -1- from exhaust system -2-.

–	Remove exhaust system -2- from stud secured by nut -1- in -direction of arrow A-.

–	Remove exhaust system -2- from heater unit in direction of arrow -B-.

Installing

Installation is carried out in the reverse order. When installing, note the following:

Specified torque

→ Chapter „Assembly overview - auxiliary heater attachments“

Nose insulation; Assembly overview - noise insulation → General body repairs, exterior; Rep. gr.66.

Charge air system; Assembly overview - charge air system → Rep. gr.21.

Removing and installing exhaust system

Removing and installing circulation pump -V55-

Special tools and workshop equipment required Hose clamps, up to 25 mm -3094- &nbs ...

Removing and installing auxiliary heater bracket

Removing – Switch off electrical consumers. – Switch off auxiliary and supplementary heater and switch o ...

Other materials:

Removing and installing relay and fuse carrier behind dash panel, RHD vehicles
Removing – With ignition switched off, disconnect earth cable from battery → Chapter. – Remove dash panel → General body repairs, interior; Rep. gr.70. ...

Assembly overview - sun visors
Note The assembly overview is shown for the driver side. The assembly overview for the front passenger side is analogous. 1 - Sun visor Removing and installing → Chapter 2 - Sun visor mount ...

Assembly overview - windscreen
1 - Windscreen Removing and installing → Chapter 2 - PUR adhesive sealant Cross section of bead: -width b- = 7 mm, -height a- = 10 mm (including precoating, residual material on window glass and window ...