Volkswagen Golf Service & Repair Manual: Removing and installing exhaust system

Volkswagen Golf Service & Repair Manual / Auxiliary heater / Aux. heater/heater booster / Auxiliary heater / Removing and installing exhaust system

Removing

Danger of severe burns from hot exhaust system. Burns to hands and other body parts possible.Allow exhaust system to cool.

–	Switch off electrical consumers.

–	Switch off auxiliary and supplementary heater and switch off ignition.

–	Remove front noise insulation → General body repairs, exterior; Rep. gr.66.

–	Remove charge air hose (depending on engine version) → Rep. gr.21.

–	Unscrew securing nut -1- from exhaust system -2-.

–	Remove exhaust system -2- from stud secured by nut -1- in -direction of arrow A-.

–	Remove exhaust system -2- from heater unit in direction of arrow -B-.

Installing

Installation is carried out in the reverse order. When installing, note the following:

Specified torque

→ Chapter „Assembly overview - auxiliary heater attachments“

Nose insulation; Assembly overview - noise insulation → General body repairs, exterior; Rep. gr.66.

Charge air system; Assembly overview - charge air system → Rep. gr.21.

Removing and installing exhaust system

Removing and installing circulation pump -V55-

Special tools and workshop equipment required Hose clamps, up to 25 mm -3094- &nbs ...

Removing and installing auxiliary heater bracket

Removing – Switch off electrical consumers. – Switch off auxiliary and supplementary heater and switch o ...

Other materials:

Assembly overview - seat heating element
1 - Seat padding Allocation → Electronic Parts Catalogue 2 - Heater element Driver seat: heated seat cushion for front passenger seat -Z6- Front passenger seat: heated seat cushion for front passenger seat -Z8 All ...

Assembly overview - sealing flange, belt pulley end
1 - Bolt Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position. Specified torque → Item 2 - Vibration damper Removing and installing →&nb ...

Additional safety regulations for side airbag
Under no circumstances may seat covers be fitted which have not been specifically approved for use on Volkswagen seats with side airbags. The backrest padding must not be cut out in the area of the side airbag. ...