Volkswagen Golf Service & Repair Manual: Removing and installing exhaust system
Danger of severe burns from hot exhaust system. Burns to hands and other
body parts possible.Allow exhaust system to cool.
| – |
Switch off electrical consumers. |
| – |
Switch off auxiliary and supplementary heater and switch off
ignition. |
| – |
Remove front noise insulation
→ General body repairs, exterior; Rep. gr.66. |
| – |
Remove charge air hose (depending on engine version)
→ Rep. gr.21. |
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|
|
| – |
Unscrew securing nut -1- from
exhaust system -2-. |
| – |
Remove exhaust system -2- from
stud secured by nut -1- in
-direction of arrow A-. |
| – |
Remove exhaust system -2- from
heater unit in direction of arrow -B-. |
| Installation is carried out in the reverse order. When
installing, note the following: |
| → Chapter „Assembly overview - auxiliary heater attachments“ |
| Nose insulation; Assembly overview - noise insulation
→ General body repairs, exterior; Rep. gr.66. |
| Charge air system; Assembly overview - charge air system
→ Rep. gr.21. |
|
|
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Special tools and workshop equipment
required
Hose clamps, up to 25 mm -3094-
&nbs ...
Removing
–
Switch off electrical consumers.
–
Switch off auxiliary and supplementary heater and switch o ...
Other materials:
Removing and installing radiator, Golf, Golf SV, Golf Estate
Note
Radiator and water radiator for charge air cooling circuit
are removed together.
Removing
–
Drain coolant
→ Chapter.
–
Remove radiator cow ...
Assembly overview - dual clutch
1 -
Hinge mounting
For large engaging lever “K 1”
Cannot be renewed.
2 -
Ball pin
For small engaging lever “K 2”
Removing and installing
→ Anchor
...
Seam seals, body of CNG-powered vehicles
Note
Seam seals made during repair work must be identical in
appearance and thickness to the original seam seals.
To avoid damage or faulty operation, brush seam seals smooth
near attachments which must be attached.
...
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Removing and installing auxiliary heater bracket