VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing exhaust system

Removing
Danger of severe burns from hot exhaust system. Burns to hands and other body parts possible.Allow exhaust system to cool.
–  Switch off electrical consumers.
–  Switch off auxiliary and supplementary heater and switch off ignition.
–  Remove front noise insulation → General body repairs, exterior; Rep. gr.66.
–  Remove charge air hose (depending on engine version) → Rep. gr.21.
   
–  Unscrew securing nut -1- from exhaust system -2-.
–  Remove exhaust system -2- from stud secured by nut -1- in -direction of arrow A-.
–  Remove exhaust system -2- from heater unit in direction of arrow -B-.
Installing
Installation is carried out in the reverse order. When installing, note the following:
Specified torque
→ Chapter „Assembly overview - auxiliary heater attachments“
Nose insulation; Assembly overview - noise insulation → General body repairs, exterior; Rep. gr.66.
Charge air system; Assembly overview - charge air system → Rep. gr.21.
 

Removing and installing exhaust system

Removing and installing circulation pump -V55-
Special tools and workshop equipment required     Hose clamps, up to 25 mm -3094- &nbs ...

Removing and installing auxiliary heater bracket
Removing –  Switch off electrical consumers. –  Switch off auxiliary and supplementary heater and switch o ...

Other materials:

Leaks at shock absorbers
Shock absorbers are often replaced because of externally visible leakage. Inspections on the test rig and in the vehicle have shown that in the majority of cases this replacement is not justified. Slight loss of fluid (“sweating”) at ...

2-pack HS Brillant plus clear coat
Designation: 2-pack HS Brillant plus clear coat -LZK 769 K05 A5- Issued 02.2012 Product description 2-pack HS Brillant clear coat is a high-gloss, VOC-compliant, high-solid c ...

Removing and installing mounting bracket
Special tools and workshop equipment required       Note Removal and installation are described only for the right door handle bracket. The right side is similar. Removing ...

© 2016-2026 Copyright www.vwgolf.org