Volkswagen Golf Service & Repair Manual: Removing and installing exhaust system

Volkswagen Golf Service & Repair Manual / Auxiliary heater / Aux. heater/heater booster / Auxiliary heater / Removing and installing exhaust system

Removing

Danger of severe burns from hot exhaust system. Burns to hands and other body parts possible.Allow exhaust system to cool.

–	Switch off electrical consumers.

–	Switch off auxiliary and supplementary heater and switch off ignition.

–	Remove front noise insulation → General body repairs, exterior; Rep. gr.66.

–	Remove charge air hose (depending on engine version) → Rep. gr.21.

–	Unscrew securing nut -1- from exhaust system -2-.

–	Remove exhaust system -2- from stud secured by nut -1- in -direction of arrow A-.

–	Remove exhaust system -2- from heater unit in direction of arrow -B-.

Installing

Installation is carried out in the reverse order. When installing, note the following:

Specified torque

→ Chapter „Assembly overview - auxiliary heater attachments“

Nose insulation; Assembly overview - noise insulation → General body repairs, exterior; Rep. gr.66.

Charge air system; Assembly overview - charge air system → Rep. gr.21.

Removing and installing exhaust system

Removing and installing circulation pump -V55-

Special tools and workshop equipment required Hose clamps, up to 25 mm -3094- &nbs ...

Removing and installing auxiliary heater bracket

Removing – Switch off electrical consumers. – Switch off auxiliary and supplementary heater and switch o ...

Other materials:

Assembly overview - bumper cover
Note Minor differences may be encountered in respect of bumper cover, depending on vehicle model. 1 - Bumper cover Material PP/EPDM Removing and installing → Chapter. 2 - Bolt Left and ri ...

Stowage compartment on the front passenger side
Fig. 113 Stowage compartment on the front passenger side Fig. 114 Open stowage compartment on the front passenger side First read and observe the introductory information and safety warnings Opening and closing the stowage compartment If necessary, unlock the stowage compartment. The st ...

Overview of fitting locations – lights in centre console
Note The illustration shows fitting locations for LHD vehicles. Fitting locations for RHD vehicles are similar. 1 - Selector lever position display -Y26- Removing and installing → Chapter Overview of ...