Volkswagen Golf Service & Repair Manual: Removing and installing exhaust system
Danger of severe burns from hot exhaust system. Burns to hands and other
body parts possible.Allow exhaust system to cool.
– |
Switch off electrical consumers. |
– |
Switch off auxiliary and supplementary heater and switch off
ignition. |
– |
Remove front noise insulation
→ General body repairs, exterior; Rep. gr.66. |
– |
Remove charge air hose (depending on engine version)
→ Rep. gr.21. |
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|
|
– |
Unscrew securing nut -1- from
exhaust system -2-. |
– |
Remove exhaust system -2- from
stud secured by nut -1- in
-direction of arrow A-. |
– |
Remove exhaust system -2- from
heater unit in direction of arrow -B-. |
Installation is carried out in the reverse order. When
installing, note the following: |
→ Chapter „Assembly overview - auxiliary heater attachments“ |
Nose insulation; Assembly overview - noise insulation
→ General body repairs, exterior; Rep. gr.66. |
Charge air system; Assembly overview - charge air system
→ Rep. gr.21. |
|
|
|
Special tools and workshop equipment
required
Hose clamps, up to 25 mm -3094-
&nbs ...
Removing
–
Switch off electrical consumers.
–
Switch off auxiliary and supplementary heater and switch o ...
Other materials:
Checking pistons and cylinder bores
Checking piston
–
Using a micrometre, measure approx. 10 mm from the lower
edge, perpendicular to the piston pin axis.
Maximum deviation from nominal dimension: 0.04 mm
...
Overview of fitting locations - seat belts and anchorage points, 2-door
model
1 -
Front belt buckles
Assembly overview
→ Chapter.
Removing and installing
→ Chapter
2 -
Front belt end anchor
Assembly overview
→ Chapter
Removing and installing
→ Chapt ...
Introduction
This chapter contains information on the following subjects:
→ Warning lamp
→ Childproof lock
Additional information and warnings:
Vehicle key set
Instruments
Central locking system
Manual opening and closing
WARNING
Any door ...
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