VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing exhaust system

Removing
Danger of severe burns from hot exhaust system. Burns to hands and other body parts possible.Allow exhaust system to cool.
–  Switch off electrical consumers.
–  Switch off auxiliary and supplementary heater and switch off ignition.
–  Remove front noise insulation → General body repairs, exterior; Rep. gr.66.
–  Remove charge air hose (depending on engine version) → Rep. gr.21.
   
–  Unscrew securing nut -1- from exhaust system -2-.
–  Remove exhaust system -2- from stud secured by nut -1- in -direction of arrow A-.
–  Remove exhaust system -2- from heater unit in direction of arrow -B-.
Installing
Installation is carried out in the reverse order. When installing, note the following:
Specified torque
→ Chapter „Assembly overview - auxiliary heater attachments“
Nose insulation; Assembly overview - noise insulation → General body repairs, exterior; Rep. gr.66.
Charge air system; Assembly overview - charge air system → Rep. gr.21.
 

Removing and installing exhaust system

Removing and installing circulation pump -V55-
Special tools and workshop equipment required     Hose clamps, up to 25 mm -3094- &nbs ...

Removing and installing auxiliary heater bracket
Removing –  Switch off electrical consumers. –  Switch off auxiliary and supplementary heater and switch o ...

Other materials:

Checklist
Always carry out the following actions for changing a bulb in the given order : Park the vehicle on a firm and level surface at a safe distance from the flow of traffic. Switch on the electronic parking brake Braking, stopping and parking Brakes Parking . Turn the light swit ...

Exploded view - mechatronic unit
1 -  Bolt For securing mechatronic unit for dual clutch gearbox -J743- on gearbox housing. Qty 3, M8 x 35 Always renew after removing. Specified torque and tightening sequence → Fig. ...

Purging electrical air conditioner compressor
Vehicles with high-voltage system Observe the additional warning instructions for working on vehicles with high-voltage system → Electrical system; Rep. gr.93.   WARNING ...

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