Volkswagen Golf Service & Repair Manual: Removing and installing exhaust system

Volkswagen Golf Service & Repair Manual / Auxiliary heater / Aux. heater/heater booster / Auxiliary heater / Removing and installing exhaust system

Removing

Danger of severe burns from hot exhaust system. Burns to hands and other body parts possible.Allow exhaust system to cool.

–	Switch off electrical consumers.

–	Switch off auxiliary and supplementary heater and switch off ignition.

–	Remove front noise insulation → General body repairs, exterior; Rep. gr.66.

–	Remove charge air hose (depending on engine version) → Rep. gr.21.

–	Unscrew securing nut -1- from exhaust system -2-.

–	Remove exhaust system -2- from stud secured by nut -1- in -direction of arrow A-.

–	Remove exhaust system -2- from heater unit in direction of arrow -B-.

Installing

Installation is carried out in the reverse order. When installing, note the following:

Specified torque

→ Chapter „Assembly overview - auxiliary heater attachments“

Nose insulation; Assembly overview - noise insulation → General body repairs, exterior; Rep. gr.66.

Charge air system; Assembly overview - charge air system → Rep. gr.21.

Removing and installing exhaust system

Removing and installing circulation pump -V55-

Special tools and workshop equipment required Hose clamps, up to 25 mm -3094- &nbs ...

Removing and installing auxiliary heater bracket

Removing – Switch off electrical consumers. – Switch off auxiliary and supplementary heater and switch o ...

Other materials:

Warning lamp
First read and observe the introductory information and safety warnings Display Possible cause Solution Any or all vehicle doors are open or not closed properly. Do not drive on! Open the appropriate vehicle door and th ...

Necessity of wheel alignment, multi-link suspension
Wheel alignment is necessary if: The vehicle does not handle properly. Vehicle has been involved in an accident and components have been renewed. Axle components are removed or renewed. ...

Function of air quality sensor -G238-
The air quality sensor detects noxious substances in the ambient air (primarily petrol and/or diesel fumes). The Climatronic control unit -J255- evaluates the signal from the air quality sensor -G238-. The air conditioning system i ...