Volkswagen Golf Service & Repair Manual: Removing and installing crash bar
| Special tools and workshop equipment
required |
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Torque wrench -V.A.G 1331 |
| – |
Remove knee airbag with igniter
→ Chapter. |
| – |
Remove footwell vent on driver side
→ Heating, air conditioning; Rep. gr.87. |
| – |
Remove data bus diagnostic interface -J533-
→ Electrical system; Rep. gr.97. |
| – |
Unscrew bolt -2-, detach crash
bar -1- and thread it out. |
| When removing crash bar on vehicles manufactured up to
11/2012, stick a felt strip as per
→ Electronic Parts Catalogue onto the replacement
part (does not apply for LHD vehicles with automatic gearbox). |
| This is necessary because the clearance to the footwell vent
is very small. |
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| – |
On LHD vehicles with manual gearbox, attach felt strip
-2- maintaining a distance of 7.5 mm
-dimension a- to edge of crash bar
-1-. |
| – |
On RHD vehicles with manual or automatic gearbox, attach felt strip
-4- flush with edge of crash bar
-3-. |
| Further installation is carried out in reverse order of
removal. Observe the following: |
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| – |
Attach crash bar -2- on central
tube -1--arrow- and bolt it on. |
| |
→ Chapter „Assembly overview - dash panel central tube“ |
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Note
If electrical wires are disconnected or removed and installed, it
is useful to make corresponding drawings or photos. This guarantees that
everything is re-installed in ...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331
...
Other materials:
1-pack wash primer
Designation:
1-pack wash primer -LVM 044 007 A2-, light grey
1-pack wash primer -LVM 044 171 A2-, dark grey
Issued 08.2013
Product description
...
Removing and installing window slot outer seal
Note
The core of the window slot outer seal is a metal
insert.
If it is bent or distorted, the window slot outer
seal cannot be straightened out anymore. It will remain
...
Charging battery in maintenance mode with solar panel -VAS 6102A-
Solar panel VAS 6102A
General description:
Solar panel -VAS 6102A- supports onboard supply and prevents
spontaneous battery discharging.
Solar panel -VAS 6102A- achieves max. voltage of 14.3 V and
...
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Assembly overview - dash panel central tube
Removing and installing dash panel central tube