Volkswagen Golf Service & Repair Manual: Removing and installing crash bar

Volkswagen Golf Service & Repair Manual / General body repairs, interior / Trim, noise insulation / Dash panel central tube / Removing and installing crash bar

Special tools and workshop equipment required

Torque wrench -V.A.G 1331

Removing

–	Remove knee airbag with igniter → Chapter.

–	Remove footwell vent on driver side → Heating, air conditioning; Rep. gr.87.

–	Remove data bus diagnostic interface -J533- → Electrical system; Rep. gr.97.

–	Unscrew bolt -2-, detach crash bar -1- and thread it out.

Installing

When removing crash bar on vehicles manufactured up to 11/2012, stick a felt strip as per → Electronic Parts Catalogue onto the replacement part (does not apply for LHD vehicles with automatic gearbox).

This is necessary because the clearance to the footwell vent is very small.

Removing and installing crash bar

–	On LHD vehicles with manual gearbox, attach felt strip -2- maintaining a distance of 7.5 mm -dimension a- to edge of crash bar -1-.

–	On RHD vehicles with manual or automatic gearbox, attach felt strip -4- flush with edge of crash bar -3-.

Removing and installing crash bar

Further installation is carried out in reverse order of removal. Observe the following:

–	Attach crash bar -2- on central tube -1--arrow- and bolt it on.

Specified torques

→ Chapter „Assembly overview - dash panel central tube“

Removing and installing crash bar

Assembly overview - dash panel central tube

Note If electrical wires are disconnected or removed and installed, it is useful to make corresponding drawings or photos. This guarantees that everything is re-installed in ...

Removing and installing dash panel central tube

Special tools and workshop equipment required Torque wrench -V.A.G 1331 ...

Other materials:

Without needing to purge refrigerant circuit of contaminants (e.g. damage in an accident); no refrigerant has escaped and no moisture or dirt has entered refrigerant circuit
Drain refrigerant circuit. – Renew restrictor. Depending on vehicle – Remove receiver or reservoir. – Clean any dirt out of receiver or reservoir. ...

Increase in temperature due to insufficient tyre pressure
The graph shows the temperature development of a tyre at a speed of 180 km/h. A - When specified tyre pressure is maintained, the temperature will remain stable. B - Danger zone: When tyre ...

Cleaning cloth seat covers, fabric trim and Alcantara^® upholstery
First read and observe the introductory information and safety warnings Cleaning upholstery on seat cushions without seat heating, seats that are not electrically adjustable, and seats that do not contain airbag components Airbag-related components and electrical connectors may be installe ...