VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing coolant pump for high-voltage battery -V590-

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Coolant circuit / Removing and installing coolant pump for high-voltage battery -V590-

Special tools and workshop equipment required
   
Hose clamps, up to 25 mm -3094-
 

Removing and installing coolant pump for high-voltage battery -V590-

Hose clip pliers -VAS 6362-
Removing
–  Observe safety precautions → Chapter „Safety precautions when working on the cooling system“.
–  Remove noise insulation → General body repairs, exterior; Rep. gr.66.
 

Removing and installing coolant pump for high-voltage battery -V590-

–  Disconnect electrical connector -4-.
When the engine is warm, the cooling system is under pressure. Danger of scalding due to steam and hot coolant. There is a risk of injury to the skin and parts of the body due to scalding.Always wear safety gloves.Always wear safety goggles.Proceed as follows to release the pressure: cover the cap of the coolant expansion tank with a cloth, and open it carefully.
–  Clamp off coolant hoses using hose clamps -3094-, and remove coolant hoses. To do this, release hose clips -1-.
–  Unscrew bolt -3-, and coolant pump for high-voltage battery -V590-.
Installing
Installation is carried out in the reverse order. When installing, note the following:
  Note
Secure hose connections with hose clips corresponding to the standard version of the equipment → Electronic Parts Catalogue.
–  Check coolant level → Rep. gr.19.
Specified torques
→ Rep. gr.19
→ General body repairs, exterior; Rep. gr.66
 

Removing and installing coolant pump for high-voltage battery -V590-

Removing and installing coolant valve for high-voltage battery -N688-
Special tools and workshop equipment required     Hose clamps, up to 25 mm -3094-   ...

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Special tools and workshop equipment required Commercially available Torx socket bit “TS30H” with hole in front face ...

Other materials:

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Special tools and workshop equipment required     Drip tray for workshop hoist -VAS 6208-   Hose clamps up to 25 mm -3094- ...

Loading the trailer
First read and observe the introductory information and safety warnings Trailer weight and drawbar load The trailer weight is the weight that the vehicle can pull  . The drawbar load is the weight that the towing bracket exerts on the ball coupling vertically from above   . The figure ...

Minimum curing periods for bonded windows
  WARNING There are special requirements for renewing bonded windows. One of these standards is, for example, that a freshly bonded windscreen must comply with the safety requirements, even in an accident, fo ...

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