VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing coolant pump for high-voltage battery -V590-

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Coolant circuit / Removing and installing coolant pump for high-voltage battery -V590-

Special tools and workshop equipment required
   
Hose clamps, up to 25 mm -3094-
 

Removing and installing coolant pump for high-voltage battery -V590-

Hose clip pliers -VAS 6362-
Removing
–  Observe safety precautions → Chapter „Safety precautions when working on the cooling system“.
–  Remove noise insulation → General body repairs, exterior; Rep. gr.66.
 

Removing and installing coolant pump for high-voltage battery -V590-

–  Disconnect electrical connector -4-.
When the engine is warm, the cooling system is under pressure. Danger of scalding due to steam and hot coolant. There is a risk of injury to the skin and parts of the body due to scalding.Always wear safety gloves.Always wear safety goggles.Proceed as follows to release the pressure: cover the cap of the coolant expansion tank with a cloth, and open it carefully.
–  Clamp off coolant hoses using hose clamps -3094-, and remove coolant hoses. To do this, release hose clips -1-.
–  Unscrew bolt -3-, and coolant pump for high-voltage battery -V590-.
Installing
Installation is carried out in the reverse order. When installing, note the following:
  Note
Secure hose connections with hose clips corresponding to the standard version of the equipment → Electronic Parts Catalogue.
–  Check coolant level → Rep. gr.19.
Specified torques
→ Rep. gr.19
→ General body repairs, exterior; Rep. gr.66
 

Removing and installing coolant pump for high-voltage battery -V590-

Removing and installing coolant valve for high-voltage battery -N688-
Special tools and workshop equipment required     Hose clamps, up to 25 mm -3094-   ...

Removing and installing high-voltage heater (PTC) -Z115- / high-voltage heater (PTC) -J848
Special tools and workshop equipment required Commercially available Torx socket bit “TS30H” with hole in front face ...

Other materials:

Removing and installing windscreen
  Note   The removal of a bonded window is described using the Removal kit for flush bonded windows -V.A.G 1474 A-.   Alternatively, you can also use the cutting tool for bonded windows -VAS 6452-. ...

Radio Regulatory Compliance
FCC and IC Certification *The in-cabin radar is restricted to factory installation. The devices listed above comply with Part 15 of the FCC rules and Industry Canada's license-exempt RSS Standard(s) and EU Directive 2014/53/EU. Operation is subject to the following two conditions: (1) this devi ...

General repair notes
To ensure flawless and successful gearbox repairs, the greatest care and cleanliness as well as the use of good and proper tools are essential. Of course, the basic rules for safety also apply during repair work. A number of genera ...

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