Volkswagen Golf Service & Repair Manual: Removing and installing coolant pump for high-voltage battery -V590-
| Special tools and workshop equipment
required |
|
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| Hose clamps, up to 25 mm -3094- |
|
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| Hose clip pliers -VAS 6362- |
| – |
Observe safety precautions
→ Chapter „Safety precautions when working on the cooling
system“. |
| – |
Remove noise insulation
→ General body repairs, exterior; Rep. gr.66. |
|
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|
| – |
Disconnect electrical connector -4-. |
When the engine is warm, the cooling system is under pressure. Danger of
scalding due to steam and hot coolant. There is a risk of injury to the
skin and parts of the body due to scalding.Always wear safety
gloves.Always wear safety goggles.Proceed as follows to release the
pressure: cover the cap of the coolant expansion tank with a cloth, and
open it carefully.
| – |
Clamp off coolant hoses using hose clamps -3094-, and remove
coolant hoses. To do this, release hose clips
-1-. |
| – |
Unscrew bolt -3-, and coolant
pump for high-voltage battery -V590-. |
| Installation is carried out in the reverse order. When
installing, note the following: |
 Note
| Secure hose connections with hose clips corresponding to the
standard version of the equipment
→ Electronic Parts Catalogue. |
| – |
Check coolant level
→ Rep. gr.19. |
| → General body repairs, exterior; Rep. gr.66 |
|
|
|
Special tools and workshop equipment
required
Hose clamps, up to 25 mm -3094-
...
Special tools and workshop equipment
required
Commercially available Torx socket bit “TS30H” with hole in
front face
...
Other materials:
Checking seat belt restraint function for holding additional child seats
(not for driver seat belt) - country-specific
For the functional check, all surrounding components for the
seat belt including the side panel trim must be installed.
Activating the restraint function
Pull out seat belt webbing completely to stop.
...
Checklist
Transporting children in the vehicle :
Comply with any country-specific legal
regulations.
Volkswagen recommends that children under
12 years of age are always transported on the rear seats.
Children should only be transported on
the front passenger seat in exceptional ci ...
Tyre lettering
Fig. 204 International tyre lettering
First read and observe the introductory information
and safety warnings
Tyre lettering (example)
Meaning
Brand name, logo
Manufacturer
Product name
Individual tyre lettering from manufacture ...
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Removing and installing coolant valve for high-voltage battery -N688-
Removing and installing high-voltage heater (PTC) -Z115- / high-voltage
heater (PTC) -J848