VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing charge air cooling pump -V188-

Special tools and workshop equipment required
   
Hose clamps up to 25 mm -3094-
 

Removing and installing charge air cooling pump -V188-

Drip tray for workshop hoist -VAS 6208-
 

Removing and installing charge air cooling pump -V188-

Hose clip pliers -VAS 6362-
Removing
 

Removing and installing charge air cooling pump -V188-

–  Open cap -arrow- on coolant expansion tank.
The cooling system is under pressure when the engine is hot. Hot steam/hot coolant can escape - risk of scalding. Risk of scalding to skin and body parts.Wear protective gloves.Wear eye protection.Release pressure by covering cap of coolant expansion tank with a cloth and opening it carefully.
–  Remove noise insulation → General body repairs, exterior; Rep. gr.66.
 

Removing and installing charge air cooling pump -V188-

–  Disconnect electrical connector -1-.
–  Set drip tray for workshop hoist -VAS 6208- underneath.
–  Clamp off coolant hoses on charge air cooling pump -V188- using hose clamps up to 25 mm -3094-.
–  Release hose clips -3- and detach coolant hoses.
–  Unscrew bolt -2- and remove charge air cooling pump -V188-.
Installing
Installation is carried out in the reverse order; note the following:
  Note
Secure all hose connections with the same type of hose clips as original equipment → Electronic Parts Catalogue.
–  Install noise insulation → General body repairs, exterior; Rep. gr.66.
–  Check coolant level → Anchor.
Specified torques
→ Chapter „Assembly overview - electric coolant pump“
 

Removing and installing charge air cooling pump -V188-

Removing and installing thermostat for small cooling circuit
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Other materials:

Childproof lock
Fig. 34 In the left rear door: childproof lock Ⓐ switched off, Ⓑ switched on Fig. 35 In the right rear door: childproof lock Ⓐ switched off, Ⓑ switched on First read and observe the introductory information and safety warnings The childproof lock prevents the rear doors from bein ...

Repairing threaded connections
Special tools and workshop equipment required     VAG 1331   Note The use of penetrating fluid, contact spray or grease etc. is prohibited since the missing ad ...

Mounting tyre, run-flat tyres, ultra-high performance tyres
Only trained personnel may perform any assembly work on run-flat tyres and ultra-high-performance tyres. If fitted, check tyre pressure sensor using vehicle diagnostic tester, and renew it as necessary. –  ...

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