VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing charge air cooling pump -V188-

Special tools and workshop equipment required
   
Hose clamps up to 25 mm -3094-
 

Removing and installing charge air cooling pump -V188-

Drip tray for workshop hoist -VAS 6208-
 

Removing and installing charge air cooling pump -V188-

Hose clip pliers -VAS 6362-
Removing
 

Removing and installing charge air cooling pump -V188-

–  Open cap -arrow- on coolant expansion tank.
The cooling system is under pressure when the engine is hot. Hot steam/hot coolant can escape - risk of scalding. Risk of scalding to skin and body parts.Wear protective gloves.Wear eye protection.Release pressure by covering cap of coolant expansion tank with a cloth and opening it carefully.
–  Remove noise insulation → General body repairs, exterior; Rep. gr.66.
 

Removing and installing charge air cooling pump -V188-

–  Disconnect electrical connector -1-.
–  Set drip tray for workshop hoist -VAS 6208- underneath.
–  Clamp off coolant hoses on charge air cooling pump -V188- using hose clamps up to 25 mm -3094-.
–  Release hose clips -3- and detach coolant hoses.
–  Unscrew bolt -2- and remove charge air cooling pump -V188-.
Installing
Installation is carried out in the reverse order; note the following:
  Note
Secure all hose connections with the same type of hose clips as original equipment → Electronic Parts Catalogue.
–  Install noise insulation → General body repairs, exterior; Rep. gr.66.
–  Check coolant level → Anchor.
Specified torques
→ Chapter „Assembly overview - electric coolant pump“
 

Removing and installing charge air cooling pump -V188-

Removing and installing thermostat for small cooling circuit
Removing –  Remove coolant pump → Chapter.     –  Rem ...

Removing and installing coolant temperature sender -G62
Removing Engine cold     –  Briefly open cap of coolant expansion tank - ...

Other materials:

Balancing wheel, checking radial and lateral run-out on wheel rim
–  Attach rim to wheel balancing machine. –  Use the centring system for wheel balancing machines -VAS 5271-. –  Preload tyre gauge approx. 2 mm. –  Tu ...

Balancing wheel, balancing wheel on stationary wheel balancer
Before you start balancing the wheels, the following requirements must be met. Tyre pressure must be OK. Tread must not be worn on one side. Tread depth should be at least 4 mm. T ...

Overview of fitting locations - seat belts and anchorage points, estate
1 -  Front belt buckles Assembly overview → Chapter Removing and installing → Chapter 2 -  Front belt end anchor Assembly overview → Chapter Removing and installing → Chapte ...

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