Volkswagen Golf Service & Repair Manual: Removing and installing charge air cooling pump -V188-

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Engine cooling / Coolant pump, regulation of cooling system / Removing and installing charge air cooling pump -V188-

Special tools and workshop equipment required

Hose clamps up to 25 mm -3094-

Removing and installing charge air cooling pump -V188-

Drip tray for workshop hoist -VAS 6208-

Removing and installing charge air cooling pump -V188-

Hose clip pliers -VAS 6362-

Removing

Removing and installing charge air cooling pump -V188-

–	Open cap -arrow- on coolant expansion tank.

The cooling system is under pressure when the engine is hot. Hot steam/hot coolant can escape - risk of scalding. Risk of scalding to skin and body parts.Wear protective gloves.Wear eye protection.Release pressure by covering cap of coolant expansion tank with a cloth and opening it carefully.

–	Remove noise insulation → General body repairs, exterior; Rep. gr.66.

Removing and installing charge air cooling pump -V188-

–	Disconnect electrical connector -1-.

–	Set drip tray for workshop hoist -VAS 6208- underneath.

–	Clamp off coolant hoses on charge air cooling pump -V188- using hose clamps up to 25 mm -3094-.

–	Release hose clips -3- and detach coolant hoses.

–	Unscrew bolt -2- and remove charge air cooling pump -V188-.

Installing

Installation is carried out in the reverse order; note the following:

Note

Secure all hose connections with the same type of hose clips as original equipment → Electronic Parts Catalogue.

–	Install noise insulation → General body repairs, exterior; Rep. gr.66.

–	Check coolant level → Anchor.

Specified torques

→ Chapter „Assembly overview - electric coolant pump“

Removing and installing charge air cooling pump -V188-

Removing and installing thermostat for small cooling circuit

Removing – Remove coolant pump → Chapter. – Rem ...

Removing and installing coolant temperature sender -G62

Removing Engine cold – Briefly open cap of coolant expansion tank - ...

Other materials:

Adjusting front axle toe
Special tools and workshop equipment required Torque wrench -V.A.G 1332- Socket -V.A.G 1332/9- ...

Removing and installing damper weight for refrigerant line, low-pressure side
Special tools and workshop equipment required Torque wrench -V.A.G 1331/- (5…50 Nm) Removing – Observe safety precautions when working in the ...

Overview of fitting locations - telephone system
1 - Telephone microphone -R38- In front interior light -W1-. Removing and installing → Chapter 2 - Control unit 1 for information electronics -J794- In glove compartment. ...