Volkswagen Golf Service & Repair Manual: Removing and installing brake caliper, FS III front brake
| Special tools and workshop equipment
required |
|
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|
| Torque wrench -V.A.G 1331- |
|
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| Brake pedal actuator -V.A.G 1869/2- |
 Note
| This procedure applies only to exchanging or the following
repair work on the brake caliper. |
| – |
Connect bleed bottle bleed hose -1-
to bleed valve of brake caliper. |
| – |
Apply brake pedal depressor -V.A.G 1869/2-. |
| – |
Close bleeder valve and remove bleeder bottle. |
| – |
Pull both cover caps out of brake caliper bearing bushes. |
| – |
Loosen both guide pins and remove from brake caliper. |
| – |
Pull brake caliper from brake support plate. |
| – |
Take brake pads out of brake caliper. |
| – |
Insert brake pads into brake caliper and piston. |
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|
| – |
Insert brake pad with “piston side” written on backing plate
into brake piston. |
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|
| – |
Install brake caliper with brake pads on wheel bearing
housing. |
|
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|
| – |
First position brake caliper with brake pads at bottom
-arrow- of brake carrier. |
| – |
Bolt brake caliper to brake carrier with both guide pins. |
| Brake caliper stud must be positioned behind brake carrier
guide! |
| – |
Bolt brake hose to brake caliper. |
| – |
Remove brake pedal actuator -V.A.G 1869/2-. |
| – |
Bleed brake system
→ Chapter. |
Note
| Firmly depress brake pedal several times with vehicle
stationary so that the brake pads are properly seated in their
normal operating position. |
| → Chapter „Assembly overview - FS III front brake“ |
| Wheel bolts
→ Running gear, axles, steering; Rep. gr.44. |
|
|
|
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
Cleaning stowage compartments, drink holders and ash trays
First read and observe the introductory information
and safety warnings Cleaning stowage compartments and drink holders
Some stowage compartments and drink holders have a removable rubber insert or
felt insert in the base.
Clean rubber inserts with a clean, lint-free and damp cloth.
...
Removing and installing trim panel
Note
Removal and installation are described for the trim panel on
driver side. Follow same instructions for the front passenger
side as appropriate.
Removing
–
Remove rear door trim
...
2-pack thinner
Designation:
2-pack thinner -LVE 009 001 A5-
2-pack thinner, slow-drying -LVM 009 300 A2-
2-pack thinner plus -LHA 014 000 A5-
2-pack thinner, special -LVM 009 20 ...
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Removing and installing brake pads, front brakes PC57 and C60
Removing and installing brake caliper, front brakes PC57 and C60