Volkswagen Golf Service & Repair Manual: Removing and installing brake caliper, FS III front brake
| Special tools and workshop equipment
required |
|
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|
| Torque wrench -V.A.G 1331- |
|
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| Brake pedal actuator -V.A.G 1869/2- |
 Note
| This procedure applies only to exchanging or the following
repair work on the brake caliper. |
| – |
Connect bleed bottle bleed hose -1-
to bleed valve of brake caliper. |
| – |
Apply brake pedal depressor -V.A.G 1869/2-. |
| – |
Close bleeder valve and remove bleeder bottle. |
| – |
Pull both cover caps out of brake caliper bearing bushes. |
| – |
Loosen both guide pins and remove from brake caliper. |
| – |
Pull brake caliper from brake support plate. |
| – |
Take brake pads out of brake caliper. |
| – |
Insert brake pads into brake caliper and piston. |
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|
| – |
Insert brake pad with “piston side” written on backing plate
into brake piston. |
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|
| – |
Install brake caliper with brake pads on wheel bearing
housing. |
|
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|
| – |
First position brake caliper with brake pads at bottom
-arrow- of brake carrier. |
| – |
Bolt brake caliper to brake carrier with both guide pins. |
| Brake caliper stud must be positioned behind brake carrier
guide! |
| – |
Bolt brake hose to brake caliper. |
| – |
Remove brake pedal actuator -V.A.G 1869/2-. |
| – |
Bleed brake system
→ Chapter. |
Note
| Firmly depress brake pedal several times with vehicle
stationary so that the brake pads are properly seated in their
normal operating position. |
| → Chapter „Assembly overview - FS III front brake“ |
| Wheel bolts
→ Running gear, axles, steering; Rep. gr.44. |
|
|
|
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
Removing and installing tyre pressure sensor, metal valve body
Special tools and workshop equipment
required
Torque wrench -V.A.G 1410- and 11 mm insert
tool-V.A.G 1331-.
–
Push metal valve with rubber seal t ...
Removing and installing Hall sender 3 -G300-
Removing
–
Release hose clips -1- and
-2-, and remove air pipe.
–
Disconnect electrical connector -1-.
...
Front view
Fig. 2 Overview of the front of the vehicle
Key for :
Sensor or camera window on the mirror
base for:
Rain sensor
Main beam assist (Light Assist)
Lane departure warning system (Lane Assist)
Road sign recognition
Windscreen
W ...
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Removing and installing brake pads, front brakes PC57 and C60
Removing and installing brake caliper, front brakes PC57 and C60