Volkswagen Golf Service & Repair Manual: Removing and installing brake caliper, FS III front brake
| Special tools and workshop equipment
required |
|
|
|
| Torque wrench -V.A.G 1331- |
|
|
|
| Brake pedal actuator -V.A.G 1869/2- |
 Note
| This procedure applies only to exchanging or the following
repair work on the brake caliper. |
| – |
Connect bleed bottle bleed hose -1-
to bleed valve of brake caliper. |
| – |
Apply brake pedal depressor -V.A.G 1869/2-. |
| – |
Close bleeder valve and remove bleeder bottle. |
| – |
Pull both cover caps out of brake caliper bearing bushes. |
| – |
Loosen both guide pins and remove from brake caliper. |
| – |
Pull brake caliper from brake support plate. |
| – |
Take brake pads out of brake caliper. |
| – |
Insert brake pads into brake caliper and piston. |
|
|
|
| – |
Insert brake pad with “piston side” written on backing plate
into brake piston. |
|
|
|
| – |
Install brake caliper with brake pads on wheel bearing
housing. |
|
|
|
| – |
First position brake caliper with brake pads at bottom
-arrow- of brake carrier. |
| – |
Bolt brake caliper to brake carrier with both guide pins. |
| Brake caliper stud must be positioned behind brake carrier
guide! |
| – |
Bolt brake hose to brake caliper. |
| – |
Remove brake pedal actuator -V.A.G 1869/2-. |
| – |
Bleed brake system
→ Chapter. |
Note
| Firmly depress brake pedal several times with vehicle
stationary so that the brake pads are properly seated in their
normal operating position. |
| → Chapter „Assembly overview - FS III front brake“ |
| Wheel bolts
→ Running gear, axles, steering; Rep. gr.44. |
|
|
|
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
Removing and installing alarm horn -H12-
Removing
–
Remove plenum chamber cover
→ General body repairs, exterior; Rep. gr.50.
–
Remove nuts -3-.
–
...
Perform guarantee test
WARNING
It is not permissible to test or charge batteries
whose colour indicator is light yellow. Do not
slave/jump start the vehicle!
Danger of explosion when checking and charging ...
Cleaner for plastics
Designation:
Cleaner for plastics -D 195 850 A1-
Issued 04.2009
Product description
The cleaner for plastics -D 195 850 A1- is a liquid
universal cleaner and thinner/reducer ...
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Removing and installing brake pads, front brakes PC57 and C60
Removing and installing brake caliper, front brakes PC57 and C60