Volkswagen Golf Service & Repair Manual: Removing and installing brake caliper, front brakes PC57 and C60
| Special tools and workshop equipment
required |
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| Torque wrench -V.A.G 1331- |
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| Brake pedal depressor -V.A.G 1869/2- |
 Note
| This procedure applies only to exchanging or the following
repair work on the brake caliper. |
| – |
Remove front wheel on relevant side. |
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Disconnect connector for brake pad wear indicator. |
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| – |
Connect bleed bottle bleed hose -1-
to bleed valve of brake caliper. |
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Apply brake pedal depressor -V.A.G 1869/2-. |
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Close bleed valve and remove bleed bottle. |
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Unscrew both securing bolts from brake caliper,
counterholding on guide pin. |
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Pull brake caliper off brake carrier. |
| Install in reverse order of removal, observing the
following: |
| The two brake pads are seated in the retaining springs on
the brake carrier. |
| – |
Carefully place brake caliper on brake carrier. |
| – |
Secure brake caliper to brake carrier with new self-locking
bolts, counterholding on guide pin. |
| – |
Screw brake hose onto brake caliper. |
| – |
Remove brake pedal depressor -V.A.G 1869/2-. |
| – |
Connect brake pad wear indicator connector. |
| – |
Bleed brake system
→ Chapter. |
| → Chapter „Assembly overview - front brakes PC57 and C60“ |
| Bleed valve
→ Chapter „Assembly overview - front brake caliper“ |
| Wheel bolts
→ Running gear, axles, steering; Rep. gr.44. |
Note
| Firmly depress brake pedal several times with vehicle
stationary so that the brake pads are properly seated in their
normal operating position. |
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Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Assembly overview - rear brakes:
Note
Use the brake filling and bleeding equipment -VAS 5234- to
draw off brake fluid from the b ...
Other materials:
Wheel cover
Fig. 220 Removing the wheel covers
First read and observe the introductory information
and safety warningsRemoving the wheel covers
Take the box spanner and wire hook from the vehicle toolkit.
Insert the wire hook into one of the holes in the wheel cover.
Push the box spanner thr ...
Identification
Engine number, engine data
Engine code
CJZA
CJZB
CYVA
CYVB
CHPA
CMBA
Emission standards
EU 5 plus
EU 5 plus
EU 6
EU 6
EU 5, ULEV 2
EU 5
Capacity
l
1.2
1.2
1.2
1.2
1.4
1.4
Output
...
Removing and installing trim for locking mechanism
Special tools and workshop equipment
required
Removal wedge -3409-
Hook -T10538-
Removing
Note
...
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Removing and installing brake caliper, FS III front brake
Rear brakes