Volkswagen Golf Service & Repair Manual: Removing and installing air conditioner compressor fuse -S355-
| Special tools and workshop equipment
required |
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Torque wrench -V.A.G 1783 |
| Torque wrench -V.A.G 1331- |
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Observe safety precautions
→ Chapter „Safety precautions when handling refrigerants“. |
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Comply with notes
→ Chapter „Working on refrigerant circuit“. |
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Observe safety precautions when working on the high-voltage
system
→ Chapter „Safety precautions when working on high-voltage
system“. |
| – |
Observe safety precautions when working in the vicinity of
high-voltage components
→ Chapter „Safety precautions when working in the vicinity of
high-voltage components“. |
| – |
Observe the risk category of the high-voltage system
→ Rep. gr.00. |
Danger to life due to high voltage.There is a risk of severe or fatal
injury due to electric shock.The high-voltage system must be de-energised
by a suitably qualified technician.
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Now de-energise the high-voltage system
→ Rep. gr.93. |
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Unscrew bolts -2- from cover
-1-. |
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Pull out fuse -3- on
high-voltage cable connector -2-
for charging unit 1 for high-voltage battery -AX4- in
-direction of arrow A-. |
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Pull high-voltage cable connector -2-
for charging unit 1 for high-voltage battery -AX4- off power and
control electronics for electric drive -JX1--1-. |
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Release catches -3- in
direction of arrows -A-,
-B- and -C-. |
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Unclip catches -2- upwards. |
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Remove safety cover -1-. |
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Remove air conditioner compressor fuse -S355--1-. |
| Installation is carried out in the reverse order. When
installing, note the following: |
On a previously installed safety cover the seal my be deformed.If the
seal is deformed, leaks may result. Leaks may cause damage in the
high-voltage system due to moisture.Renew safety cover of power and
control electronics for electric drive -JX1- after removal.
| Renew bolts for safety cover of power and control
electronics for electric drive -JX1- after removal. |
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| Tightening sequence for cover |
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Screw in bolts for cover. |
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Tighten bolts in the sequence -5-,
-6- and -1-.
The remaining bolts can be tightened in any sequence. |
Danger to life due to high voltage.There is a risk of severe or fatal
injury due to electric shock.The high-voltage system must be brought
into operation by a suitably qualified technician.
| – |
Re-energise high-voltage system
→ Rep. gr.93. |
| Assembly overview - power and control electronics for
electric drive
→ Rep. gr.93 |
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Special tools and workshop equipment
required
Torque wrench -V.A.G 1331- (5…50 Nm)
...
Checking
Function: protects refrigerant circuit against excessive
pressures.
–
Observe safety precautions ...
Other materials:
Detaching fibre optic cable from cable harness connector
Removing
–
Pull fibre optic cable connector off the relevant control
unit.
–
Release the locking mechanism in fibre optic cable connector
-1- by pressing it.
–
...
Checking inner constant velocity joint
The joint is to be dismantled to renew the grease if it is
heavily soiled, or to check the running surfaces of the balls
for wear and damage.
Note
The ball hub and joint body are paired. Mark position in
relation to each o ...
Removing and installing rear door window
Removing
–
Remove rear door trim
→ General body repairs, interior; Rep. gr.70.
–
Remove inner door cover -8-.
–
Lower door window -9- until sp ...
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Removing air conditioner compressor from and installing to bracket, Golf GTE
Checking high-pressure safety valve on air conditioner compressor