Volkswagen Golf Service & Repair Manual: Paintwork structure of a factory finish
| Structure of a solid-colour (uni) paint finish, conventional |
| Coat thickness approx. 80-120 µm |
| 3 - |
Electrophoretic primer |
| 4 - |
Intermediate surfacer |
| 5 - |
2-pack uni (solid-colour) top coat |
|
|
|
| Structure of a uni (solid-colour) paint finish, waterborne
paint |
| Coat thickness approx. 80-130 µm |
| 3 - |
Electrophoretic finish |
|
|
|
| Structure of metallic and pearlescent finish (waterborne
paint) |
| Coat thickness approx. 80-130 µm |
| 3 - |
Electrophoretic finish |
| 5 - |
Metallic or pearlescent waterborne base coat |
|
|
|
| Structure of a two-coat paint finish (conventional) |
| Coat thickness approx. 100 µm |
| 3 - |
Electrophoretic finish |
| 4 - |
Intermediate surfacer |
| 5 - |
Uni (solid-colour) top coat |
|
|
|
| Structure of the 2010-process finish (waterborne paint) |
| Coat thickness approx. 80-120 µm |
| 3 - |
Electrophoretic finish |
| 4 - |
Waterborne base coat (special-effect coat) |
|
|
|
| Structure of a three-coat paint finish (waterborne paint) |
| Coat thickness approx. 80-140 µm |
| 3 - |
Electrophoretic finish |
| 5 - |
Waterborne base coat (colour-determining base coat) |
| 6 - |
Waterborne base coat (special-effect coat) |
 Note
-
| |
The specifications of coat thickness are approximate
because thickness can vary depending on colour and
differences between horizontal and vertical surfaces. |
-
| |
The specifications may be exceeded by individual
vehicles which have been repainted once or several times.
However, this need not be communicated. |
|
|
|
Panels galvanised on both sides
Earlier attempts at flanged pairings have resulted in the
fact that only panels that are galvanised on both sides are ...
Other materials:
Notes on towing
First read and observe the introductory information
and safety warningsTow rope or tow bar
It is easier and safer to tow a vehicle with a tow bar. Only use a tow rope if
you do not have a tow bar.
The tow rope should be slightly elastic to reduce the strain on both vehicles.
It is advisable ...
Air conditioner compressor without magnetic clutch, with elastic drive
coupling
The air conditioner compressor is driven directly by the
power steering vane pump.
There is an overload protection on the drive shaft of the
air conditioner compressor, which shears in the event of the air
conditioner compressor seizing, ...
Cleaning stowage compartments, drink holders and ash trays
First read and observe the introductory information
and safety warnings Cleaning stowage compartments and drink holders
Some stowage compartments and drink holders have a removable rubber insert or
felt insert in the base.
Clean rubber inserts with a clean, lint-free and damp cloth.
...
© 2016-2025 Copyright www.vwgolf.org
General notes
Paintwork in Aftersales