Volkswagen Golf Service & Repair Manual: Paintwork structure of a factory finish

Volkswagen Golf Service & Repair Manual / General information, paint / General notes / Paintwork structure of a factory finish

Structure of a solid-colour (uni) paint finish, conventional

Coat thickness approx. 80-120 µm

1 -	Sheet steel

2 -	Zinc phosphate

3 -	Electrophoretic primer

4 -	Intermediate surfacer

5 -	2-pack uni (solid-colour) top coat

Paintwork structure of a factory finish

Structure of a uni (solid-colour) paint finish, waterborne paint

Coat thickness approx. 80-130 µm

1 -	Sheet steel

2 -	Zinc phosphate

3 -	Electrophoretic finish

4 -	Waterborne surfacer

5 -	Waterborne base coat

6 -	2-pack clear coat

Paintwork structure of a factory finish

Structure of metallic and pearlescent finish (waterborne paint)

Coat thickness approx. 80-130 µm

1 -	Sheet steel

2 -	Zinc phosphate

3 -	Electrophoretic finish

4 -	Waterborne surfacer

5 -	Metallic or pearlescent waterborne base coat

6 -	2-pack clear coat

Paintwork structure of a factory finish

Structure of a two-coat paint finish (conventional)

Coat thickness approx. 100 µm

1 -	Sheet steel

2 -	Zinc phosphate

3 -	Electrophoretic finish

4 -	Intermediate surfacer

5 -	Uni (solid-colour) top coat

6 -	2-pack clear coat

Paintwork structure of a factory finish

Structure of the 2010-process finish (waterborne paint)

Coat thickness approx. 80-120 µm

1 -	Sheet steel

2 -	Zinc phosphate

3 -	Electrophoretic finish

4 -	Waterborne base coat (special-effect coat)

5 -	2-pack clear coat

Paintwork structure of a factory finish

Structure of a three-coat paint finish (waterborne paint)

Coat thickness approx. 80-140 µm

1 -	Sheet steel

2 -	Zinc phosphate

3 -	Electrophoretic finish

4 -	Waterborne surfacer

5 -	Waterborne base coat (colour-determining base coat)

6 -	Waterborne base coat (special-effect coat)

7 -	2-pack clear coat

Note

The specifications of coat thickness are approximate because thickness can vary depending on colour and differences between horizontal and vertical surfaces.
The specifications may be exceeded by individual vehicles which have been repainted once or several times. However, this need not be communicated.

Paintwork structure of a factory finish

Paintwork in Aftersales

Panels galvanised on both sides Earlier attempts at flanged pairings have resulted in the fact that only panels that are galvanised on both sides are ...

Other materials:

Repairing subframe
Special tools and workshop equipment required Assembly tool -T10205- Torque wrench -V.A.G 1332- Hydraulic press -VAS 6178- Foot pump -VAS 6179- Assembly tool -VAS 6779- ...

Connections to valves for switches in the refrigerant circuit
WARNING Danger of freezing injuries. If refrigerant circuit has not been evacuated, refrigerant will escape. The refrigerant must be extracted before the va ...

Displays
Fig. 172 In the instrument cluster display: distance warning display Fig. 173 The display in the instrument cluster: advance warning display First read and observe the introductory information and safety warnings Distance warning If the safe distance to the vehicle in front drops below ...