Volkswagen Golf Service & Repair Manual: Paintwork structure of a factory finish
Structure of a solid-colour (uni) paint finish, conventional |
Coat thickness approx. 80-120 µm |
3 - |
Electrophoretic primer |
4 - |
Intermediate surfacer |
5 - |
2-pack uni (solid-colour) top coat |
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Structure of a uni (solid-colour) paint finish, waterborne
paint |
Coat thickness approx. 80-130 µm |
3 - |
Electrophoretic finish |
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Structure of metallic and pearlescent finish (waterborne
paint) |
Coat thickness approx. 80-130 µm |
3 - |
Electrophoretic finish |
5 - |
Metallic or pearlescent waterborne base coat |
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Structure of a two-coat paint finish (conventional) |
Coat thickness approx. 100 µm |
3 - |
Electrophoretic finish |
4 - |
Intermediate surfacer |
5 - |
Uni (solid-colour) top coat |
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Structure of the 2010-process finish (waterborne paint) |
Coat thickness approx. 80-120 µm |
3 - |
Electrophoretic finish |
4 - |
Waterborne base coat (special-effect coat) |
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Structure of a three-coat paint finish (waterborne paint) |
Coat thickness approx. 80-140 µm |
3 - |
Electrophoretic finish |
5 - |
Waterborne base coat (colour-determining base coat) |
6 - |
Waterborne base coat (special-effect coat) |
Note
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The specifications of coat thickness are approximate
because thickness can vary depending on colour and
differences between horizontal and vertical surfaces. |
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The specifications may be exceeded by individual
vehicles which have been repainted once or several times.
However, this need not be communicated. |
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Panels galvanised on both sides
Earlier attempts at flanged pairings have resulted in the
fact that only panels that are galvanised on both sides are ...
Other materials:
Removing and installing centre console cover
Note
Removal and installation is described for the centre console
cover on driver side. Follow same instructions for the front
passenger side as appropriate.
Special tools and workshop equipment
required
&n ...
Identification plates
There are different types of identification plates.
When the auxiliary heater is replaced, check the type plate
and the duplicate plate and replace as necessary.
Identification plate on ...
Removing and installing mirror cover trim
Note
Removal and installation are described for the mirror
cover trim on driver side. Follow same instructions for the
front passenger side as appropriate.
Removal and ins ...
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