Volkswagen Golf Service & Repair Manual: Paintwork structure of a factory finish
| Structure of a solid-colour (uni) paint finish, conventional |
| Coat thickness approx. 80-120 µm |
| 3 - |
Electrophoretic primer |
| 4 - |
Intermediate surfacer |
| 5 - |
2-pack uni (solid-colour) top coat |
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| Structure of a uni (solid-colour) paint finish, waterborne
paint |
| Coat thickness approx. 80-130 µm |
| 3 - |
Electrophoretic finish |
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| Structure of metallic and pearlescent finish (waterborne
paint) |
| Coat thickness approx. 80-130 µm |
| 3 - |
Electrophoretic finish |
| 5 - |
Metallic or pearlescent waterborne base coat |
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| Structure of a two-coat paint finish (conventional) |
| Coat thickness approx. 100 µm |
| 3 - |
Electrophoretic finish |
| 4 - |
Intermediate surfacer |
| 5 - |
Uni (solid-colour) top coat |
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| Structure of the 2010-process finish (waterborne paint) |
| Coat thickness approx. 80-120 µm |
| 3 - |
Electrophoretic finish |
| 4 - |
Waterborne base coat (special-effect coat) |
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|
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| Structure of a three-coat paint finish (waterborne paint) |
| Coat thickness approx. 80-140 µm |
| 3 - |
Electrophoretic finish |
| 5 - |
Waterborne base coat (colour-determining base coat) |
| 6 - |
Waterborne base coat (special-effect coat) |
 Note
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The specifications of coat thickness are approximate
because thickness can vary depending on colour and
differences between horizontal and vertical surfaces. |
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The specifications may be exceeded by individual
vehicles which have been repainted once or several times.
However, this need not be communicated. |
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Panels galvanised on both sides
Earlier attempts at flanged pairings have resulted in the
fact that only panels that are galvanised on both sides are ...
Other materials:
Engine oil specification
First read and observe the introductory information
and safety warnings The engine oil used must correspond exactly to specifications.
The correct engine oil is important for the function and service life of the
engine. A special high quality multigrade oil has been filled at the factory and ...
Checking fuel system for leaks
Special tools and workshop equipment
required
Fuel system tester (so-called smoke tester) -KLI 9210-
Adapter hose -KLI 9210/55-1-
Hose clamps up ...
Introduction
This chapter contains information on the following subjects:
→ Stowing items of luggage
→ Driving with an open tailgate
→ Driving a loaded vehicle
→ Vehicle-specific weight ratings
Heavy objects must always be stowed securely in the luggage comp ...
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General notes
Paintwork in Aftersales