VW Golf manuals

Volkswagen Golf Service & Repair Manual: Paintwork structure of a factory finish

Structure of a solid-colour (uni) paint finish, conventional
Coat thickness approx. 80-120 µm
1 -  Sheet steel
2 -  Zinc phosphate
3 -  Electrophoretic primer
4 -  Intermediate surfacer
5 -  2-pack uni (solid-colour) top coat
 

Paintwork structure of a factory finish

Structure of a uni (solid-colour) paint finish, waterborne paint
Coat thickness approx. 80-130 µm
1 -  Sheet steel
2 -  Zinc phosphate
3 -  Electrophoretic finish
4 -  Waterborne surfacer
5 -  Waterborne base coat
6 -  2-pack clear coat
 

Paintwork structure of a factory finish

Structure of metallic and pearlescent finish (waterborne paint)
Coat thickness approx. 80-130 µm
1 -  Sheet steel
2 -  Zinc phosphate
3 -  Electrophoretic finish
4 -  Waterborne surfacer
5 -  Metallic or pearlescent waterborne base coat
6 -  2-pack clear coat
 

Paintwork structure of a factory finish

Structure of a two-coat paint finish (conventional)
Coat thickness approx. 100 µm
1 -  Sheet steel
2 -  Zinc phosphate
3 -  Electrophoretic finish
4 -  Intermediate surfacer
5 -  Uni (solid-colour) top coat
6 -  2-pack clear coat
 

Paintwork structure of a factory finish

Structure of the 2010-process finish (waterborne paint)
Coat thickness approx. 80-120 µm
1 -  Sheet steel
2 -  Zinc phosphate
3 -  Electrophoretic finish
4 -  Waterborne base coat (special-effect coat)
5 -  2-pack clear coat
 

Paintwork structure of a factory finish

Structure of a three-coat paint finish (waterborne paint)
Coat thickness approx. 80-140 µm
1 -  Sheet steel
2 -  Zinc phosphate
3 -  Electrophoretic finish
4 -  Waterborne surfacer
5 -  Waterborne base coat (colour-determining base coat)
6 -  Waterborne base coat (special-effect coat)
7 -  2-pack clear coat
  Note
  •   The specifications of coat thickness are approximate because thickness can vary depending on colour and differences between horizontal and vertical surfaces.
  •   The specifications may be exceeded by individual vehicles which have been repainted once or several times. However, this need not be communicated.
 

Paintwork structure of a factory finish

General notes
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Paintwork in Aftersales
Panels galvanised on both sides Earlier attempts at flanged pairings have resulted in the fact that only panels that are galvanised on both sides are ...

Other materials:

Assembly overview - heater and air conditioning unit, Climatronic
  Note There are different designs and makes of heater and air conditioning unit. The individual components of the various heaters and air conditioning units are similar but not identical. The combined fitting of different makes of component ...

Electronic immobilizer
First read and observe the introductory information and safety warnings The immobilizer helps to prevent the engine from being started and driven with an unauthorised vehicle key. There is a chip in the key. It automatically deactivates the immobilizer when the vehicle key is inserted into ...

Auto Hold function
Fig. 146 In lower part of centre console: button for Auto Hold First read and observe the introductory information and safety warnings The indicator lamp in the button   (arrow) lights up when the function is switched on. When switched on, the Auto Hold function automatical ...

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