Volkswagen Golf Service & Repair Manual: Installing repair kit for headlight housing, does not apply for LED
headlights
| Special tools and workshop equipment
required |
|
|
|
| Torque wrench -V.A.G 1783- |
|
|
|
| Torque screwdriver -VAS 6494- |
 Note
| If retaining tabs broke off the headlights, they can be
renewed using the repair kit for headlight housing. There is
therefore no need to renew the entire headlight. |
| There are different repair kits available for the left and
right headlight
→ Electronic Parts Catalogue. |
| Removal and installation are described for the left side.
Removal and installation on the right side are carried out in
the same way. |
| – |
Remove headlight whose retaining tab is broken
→ Chapter. |
| – |
Remove remaining parts of broken retaining tab from
headlight housing. |
|
|
|
| – |
Fit retaining tab -1- of repair kit to
headlamp and secure it with bolt -2-. |
| – |
Install headlight and align it flush to body contour. |
| – |
Check headlight setting and adjust headlight if necessary
→ Booklet36.1 |
| → Chapter „Assembly overview – repair kit for headlight housing, does
not apply for LED headlights“ |
Note
Removal and installation are described for the left side.
Removal and installation on the right side are carried out in
the same way.
...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1783-
...
Other materials:
Assembly overview - drive shaft, constant velocity joint VL107
1 -
Bolt
Renew after removing
Loosening and tightening
→ Chapter
Before fitting, clean the threads in the CV joint using a thread
tap.
200 Nm +180°
2 - ...
Frequently asked questions
If you suspect that there is a fault in the vehicle or if your vehicle has been
damaged, read and observe the following information before contacting
a Volkswagen dealership or qualified workshop. You may also find useful information
in the index under the headings Things to note or Checklist. ...
Vibration, conducting a road test before balancing wheels
If a customer brings a vehicle to the workshop complaining
about “vibration”, a road test is essential prior to balancing
the wheels.
This will give you information about the nature of the
vibration.
...
© 2016-2026 Copyright www.vwgolf.org
Removing and installing front turn signal bulb -M5-/-M7- (gas discharge
headlights)
Installing repair kit for headlight housing, LED headlights only