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Volkswagen Golf Service & Repair Manual: Installing repair kit for headlight housing, does not apply for LED headlights

Volkswagen Golf Service & Repair Manual / Electrical system / Lights, lamps, switches outside / Headlight / Installing repair kit for headlight housing, does not apply for LED headlights

Special tools and workshop equipment required
   
Torque wrench -V.A.G 1783-
 

Installing repair kit for headlight housing, does not apply for LED headlights

Torque screwdriver -VAS 6494-
  Note
If retaining tabs broke off the headlights, they can be renewed using the repair kit for headlight housing. There is therefore no need to renew the entire headlight.
There are different repair kits available for the left and right headlight → Electronic Parts Catalogue.
Removal and installation are described for the left side. Removal and installation on the right side are carried out in the same way.
–  Remove headlight whose retaining tab is broken → Chapter.
–  Remove remaining parts of broken retaining tab from headlight housing.
 

Installing repair kit for headlight housing, does not apply for LED headlights

Installing repair kit for headlight housing, does not apply for LED headlights

–  Fit retaining tab -1- of repair kit to headlamp and secure it with bolt -2-.
–  Install headlight and align it flush to body contour.
–  Test functionality.
–  Check headlight setting and adjust headlight if necessary → Booklet36.1
Specified torques
→ Chapter „Assembly overview – repair kit for headlight housing, does not apply for LED headlights“
Removing and installing front turn signal bulb -M5-/-M7- (gas discharge headlights)
  Note Removal and installation are described for the left side. Removal and installation on the right side are carried out in the same way. ...

Installing repair kit for headlight housing, LED headlights only
Special tools and workshop equipment required     Torque wrench -V.A.G 1783-   ...

Other materials:

Assembly overview - rear side windows
1 -  Rear side window q   Removing rear side window → Chapter 2 -  Seal Integral part of rear side window 3 -  PUR adhesive sealant Cross section of bead: height = 10&nbs ...

Measuring tread depth
  Note The tread depth is measured in the main tread channels. Do not measure at the TWIs (Tread Wear Indicators).     Measure the tread depth in the main tread channel, a ...

Removing and installing Bowden cable B for entry assistance
Removing –  Remove front seat → Chapter. –  Secure front seat on seat repair stand → Chapter. –  Move front seat to highest position. ...

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