VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - valves

Assembly overview - valves

1 -  Inlet valve
Do not rework. Only lapping in is permitted.
Valve dimensions → Chapter
Checking valve guides → Chapter.
2 -  Exhaust valve
Do not rework. Only lapping in is permitted.
Valve dimensions → Chapter
Checking valve guides → Chapter.
3 -  Cylinder head
4 -  Valve stem seal
Renew → Chapter
5 -  Valve spring
Installation position → Fig.
6 -  Valve spring plate
7 -  Valve cotters
8 -  Roller rocker finger
Removing and installing → Chapter „Removing and installing camshaft housing“
Mark installation position for re-installation.
Check roller bearing for ease of movement.
Lubricate contact surfaces before installing.
9 -  Securing clip
For hydraulic compensation element.
10 -  Hydraulic compensation element
Do not interchange
Oil contact surface

 
     
Installation position of valve spring
The end with smaller diameter -a- must face towards valve spring plate.
The end with larger diameter -b- must face towards cylinder head.
 

Assembly overview - valves

Valve gear
...

Removing and installing camshaft control valve 1 -N205- and exhaust camshaft control valve 1 -N318-
  Note On engines with codes CMBA, CPVA, CXSA, CZCA and CPVB, only camshaft control valve 1 -N205- is installed. Removing ...

Other materials:

Removing and installing wheel bearing housing
Special tools and workshop equipment required Ball joint puller -3287A- Spreader -3424- Ball joint puller -T10187- Torque wrench -V.A.G 1332- Engine and gearbox jack -V.A.G 1383 A- Angl ...

Without needing to purge refrigerant circuit of contaminants (e.g. damage in an accident); no refrigerant has escaped and no moisture or dirt has entered refrigerant circuit
Drain refrigerant circuit. –  Renew restrictor. Depending on vehicle –  Remove receiver or reservoir. –  Clean any dirt out of receiver or reservoir. ...

Separating control unit from hydraulic unit
Special tools and workshop equipment required ESD workplace -VAS 6613- Torx bit T25 If a control unit is defective, separate it from the hydraulic unit and renew only the control ...

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