VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - valves

Assembly overview - valves

1 -  Inlet valve
Do not rework. Only lapping in is permitted.
Valve dimensions → Chapter
Checking valve guides → Chapter.
2 -  Exhaust valve
Do not rework. Only lapping in is permitted.
Valve dimensions → Chapter
Checking valve guides → Chapter.
3 -  Cylinder head
4 -  Valve stem seal
Renew → Chapter
5 -  Valve spring
Installation position → Fig.
6 -  Valve spring plate
7 -  Valve cotters
8 -  Roller rocker finger
Removing and installing → Chapter „Removing and installing camshaft housing“
Mark installation position for re-installation.
Check roller bearing for ease of movement.
Lubricate contact surfaces before installing.
9 -  Securing clip
For hydraulic compensation element.
10 -  Hydraulic compensation element
Do not interchange
Oil contact surface

 
     
Installation position of valve spring
The end with smaller diameter -a- must face towards valve spring plate.
The end with larger diameter -b- must face towards cylinder head.
 

Assembly overview - valves

Valve gear
...

Removing and installing camshaft control valve 1 -N205- and exhaust camshaft control valve 1 -N318-
  Note On engines with codes CMBA, CPVA, CXSA, CZCA and CPVB, only camshaft control valve 1 -N205- is installed. Removing ...

Other materials:

Removing and installing headlight
Special tools and workshop equipment required     Torque wrench -V.A.G 1783-   Torque screwdriver -VAS 6494- ...

Seam seals, middle body
  Note Seam seals made during repair work must be identical in appearance and thickness to the original seam seals. To avoid damage or faulty operation, brush seam seals smooth near attachments which must be attached. ...

Paintwork system for plastic components
Issue 03.2010 This universal system allows simple and reliable painting of all external plastic components in standard applications. (Synthetic types: PP, EPDM, ABS, PC, PPO, PBTP, UP-GF, PA, PVC, R-TPU, PUR). This technical data sheet i ...

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