VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - valves

Assembly overview - valves

1 -  Inlet valve
Do not rework. Only lapping in is permitted.
Valve dimensions → Chapter
Checking valve guides → Chapter.
2 -  Exhaust valve
Do not rework. Only lapping in is permitted.
Valve dimensions → Chapter
Checking valve guides → Chapter.
3 -  Cylinder head
4 -  Valve stem seal
Renew → Chapter
5 -  Valve spring
Installation position → Fig.
6 -  Valve spring plate
7 -  Valve cotters
8 -  Roller rocker finger
Removing and installing → Chapter „Removing and installing camshaft housing“
Mark installation position for re-installation.
Check roller bearing for ease of movement.
Lubricate contact surfaces before installing.
9 -  Securing clip
For hydraulic compensation element.
10 -  Hydraulic compensation element
Do not interchange
Oil contact surface

 
     
Installation position of valve spring
The end with smaller diameter -a- must face towards valve spring plate.
The end with larger diameter -b- must face towards cylinder head.
 

Assembly overview - valves

Valve gear
...

Removing and installing camshaft control valve 1 -N205- and exhaust camshaft control valve 1 -N318-
  Note On engines with codes CMBA, CPVA, CXSA, CZCA and CPVB, only camshaft control valve 1 -N205- is installed. Removing ...

Other materials:

Overview of fitting locations - seat belts and anchorage points, estate
1 -  Front belt buckles Assembly overview → Chapter Removing and installing → Chapter 2 -  Front belt end anchor Assembly overview → Chapter Removing and installing → Chapte ...

Front brakes
    Item PR No.   1ZF 1 Brake caliper FS III (15”) 2 Brake pad, thickness mm 12 Brake pad, wear limit without backplate mm 2 3 Brak ...

Repairs to CAN bus wiring
  An unshielded two-wire line -1- and -2- with a cross section of 0.35 mm2 or 0.5 mm2 is used for CAN bus wiring. The colour codes of the CAN bus wiring can be gleaned from the following table:   ...

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