Volkswagen Golf Service & Repair Manual: Assembly overview - cylinder head

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Engine cylinder head, valve gear / Cylinder head / Assembly overview - cylinder head

Note

The camshafts must not be removed individually.

In the event of repair, the camshaft housing must be renewed completely.

Note

The illustration shows the cylinder head for engine codes CHPA, CMBA, CPVA, CXSA, CZCA and CPVB.

The component positions for engine codes CPTA and CZEA are the same.

Assembly overview - cylinder head

1 -	Cylinder head gasket

Renew → Chapter

Observe installation position: Part number to cylinder head

2 -	Dowel sleeve

Qty. 2

3 -	Cylinder head

Removing and installing → Chapter

Check for distortion → Fig..

4 -	Dowel pins

5 -

Gasket

With oil strainer

Inserted into cylinder head

Note

The oil strainer is fitted only if the cylinder head has the appropriate recess.

Cylinder heads with recess do not require an oil strainer.

6 -

Gasket

Renew

7 -	Camshaft housing

Removing and installing → Chapter

8 -

Bolt

Specified torque and tightening sequence → Fig.

9 -

Bolt

Renew

Sequence when loosening → Anchor.

Specified torque and tightening sequence → Fig.

Cylinder head - specified torque and sequence

Note

Renew bolts that are tightened with specified tightening angle.

–	Tighten bolts in stages in the sequence shown:

Assembly overview - cylinder head

Stage	Bolts	Specified torque/ additional specified angle
1	-1 … 10-	40 Nm
2	-1 … 10-	Turn 90° further
3	-1 … 10-	Turn 90° further
4	-1 … 10-	Turn 90° further

Checking cylinder head for distortion

–	Use straight edge 500 mm -VAS 6075- and feeler gauge to measure cylinder head for distortion at several points.

Max. permissible distortion: 0.05 mm.

Assembly overview - cylinder head

Cylinder head

...

Assembly overview - camshaft housing, engine codes CHPA, CMBA, CPVA, CXSA, CZCA, CPVB, CZDA

1 - Bolt Specified torque and tightening sequence → Fig. 2 - Inlet camshaft control valve 1 -N205- ...

Other materials:

Routing and securing lines
Risk of damage to lines Lines may become damaged by moving or hot components. – Route lines in their original positions. – Ensure that there is sufficient clearance to moving or hot components. ...

Removing and installing brake servo, right-hand drive vehicle
Special tools and workshop equipment required Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1410- ...

New wheels and tyres
First read and observe the introductory information and safety warnings New tyres Drive particularly carefully for the first 600 km with new tyres as the tyres have to be run in. Tyres that have not been run in have reduced grip and braking effect . All four wheels must ...