Volkswagen Golf Service & Repair Manual: 2-pack steel filler set
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2-pack steel filler set -DA 787 300 A2- |
| This filler is a polyester filler with a powdered metal
mixture for the creation of accurately contoured surfaces of
highly stressed body surfaces. This filler is an especially good
substitute for lead filling solder. |
| This filler is easy to spread and sand, and has great
mechanical and thermal stability. |
 Note
| If the temperature is above 30 °C or relative humidity is
above 80%, 2-pack hardener, slow-drying -LVM 018 100 A2- must be
used. |
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Metallic substrates in general |
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Carefully remove any grease and sand surface. The substrates
must be prepared using
→ Chapter „Pneumatic brush grinder set -VAS 6446-“.
In addition, they must be sanded down to the bare metal using
P40-grade sandpaper. If necessary, clean soiled surface again,
and remove any residue from cleaning using brush grinder set. |
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Clean again with silicone remover before reworking. |
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| Method of application: filling |
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The two components are mixed in a ratio of 1 part liquid
hardener to between 2.5 and 3 parts powder (or 10 grams of
liquid hardener and 58 grams of powder) to a consistency which
may be worked with a filling knife. |
Note
| Avoid adding excessive amounts of liquid hardener, as this
will impair the final hardness and adhesion characteristics of
the filler. |
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The pot life is about 4 to 6 minutes at +20°C. |
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The reaction temperature must be at least +5 °C. |
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Curing by means of short-wave infrared dryer |
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Flash off about 10 minutes at +20 °C |
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Initial curing: 10 minutes at approx. 50°C |
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Full curing, stage 1, 10 minutes at 75 °C |
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Full curing, stage 2, 10 minutes at 85 °C |
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Obviously excess material can be removed even before the
thermal curing process using, e.g. a body rasp. |
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Then sand to contour using P80-grade dry sandpaper. |
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| Air drying: |
Powder + liquid hardener |
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| Flash point: |
Hardener |
33 °C |
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Powder |
Not applicable |
| The guaranteed shelf life is 12 months from date of
production. May be used until the date stated on the label at
latest if stored in sealed original containers at +20 °C. |
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Store cool and dry. Storage temperature +20 °C. |
Note
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Use only in well-ventilated rooms. |
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It is recommended to wear safety gloves and a dust mask. |
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It is recommended to use a dust collector. |
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Designation:
2-pack fine filler -LSP 784 002 A2-
Issued 06/2011
Product description
...
Other materials:
Trailer detector control unit -J345-
General description:
The trailer detector control unit -J345- detects a power
consumption of at least 5 W
→ Remark when “towing a trailer” and passes this information
to various control units via the CAN data bus.
...
Removing and installing mirror cover trim
Note
Removal and installation are described for the mirror
cover trim on driver side. Follow same instructions for the
front passenger side as appropriate.
Removal and ins ...
Removing and installing actuator
Removing
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Removing tank flap unit
→ Chapter
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To get access to connector, remove right luggage compartment side
trim
→ General body repairs, interior; Rep. gr.70
–
Separate ...
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Filler
2-pack fine filler