Volkswagen Golf Service & Repair Manual: 2-pack spray filler
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2-pack spray filler -ALN 788 007- |
| The 2-pack spray filler -ALN 788 007- is a two-pack spray
filler use in vehicle repair for evening out large
irregularities. |
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Especially suitable for use on large surfaces |
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Very good spraying properties |
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Easy to apply and has good vertical stability |
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Sheet steel, electroplated or roller galvanized sheet steel
or aluminium, cleaned, sanded and coated with 2-pack wash primer
-LHV 043 000 A2- or 1-pack wash primer -LVM 044 ... A2- and then
isolated with 2-pack HS surfacer |
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Fully cured, solvent-resistant, well-preserved and lightly
sanded old paint or original paint |
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Surfaces prepared with 2-pack polyester filler |
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Cleaned and sanded UP-GF (fibreglass) surfaces, free of
release agents |
Caution
| This filler may not be applied to PVB (acid-curing)
surfaces or 1-pack primer (e.g. synthetic resin). |
| It is also unsuitable for thermoplastic or
viscoelastic paint. |
| To attain optimal corrosion protection, it is
recommended to prime remaining rust spots on corners and
edges, as well as bare metal with 2-pack wash primer
-LHV 043 000 A2- or prime them with 1-pack wash primer
-LVM 044 ... A2- and then isolate them with 2-pack HS
surfacer. |
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Carefully remove any grease and sand surface. |
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For UP-GF (fibreglass) substrate parts, remove residual
release agents and lightly sand surface. |
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Before recoating all substrates, use a suitable cleaning
agent to ensure a clean surface free of residues. |
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Add 5% by volume 2-pack hardener -LHA 841 000 A2-. |
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Pot life, 20-30 minutes at +20 °C. |
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The minimum reaction temperature is +15 °C. |
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| Method of application: “spray”. |
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Set application viscosity for a material temperature of
+20 °C. |
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Adjust spray nozzle following manufacturer's instructions to
2-2.5 mm. |
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Adjust spray pressure following manufacturer's instructions
to 2-3 bar. |
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Five spray coats result in approximately 500-600 µm (coat
thicknesses up to approximately 1000 µm are possible). |
| Method of application: “brush” |
 Note
| When “brushing”, apply the material in one operation. |
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| Air drying at +20 ambient
temperature: |
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Can be sanded after 2 hours |
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Flash off time at least 10 minutes |
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Drying time 30 minutes at +60 °C material temperature |
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Flash off time at least 5 minutes |
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Drying time 10-12 minutes, short-wave radiant heater at 50%
power |
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Drying time 15-20 minutes, medium-wave radiant heater |
Note
| Heat resistant to +80 °C. |
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First sanding dry with P120 to P220-grade sandpaper |
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Second sanding dry with P240 to P400-grade sandpaper |
Note
| Dry sanding should be carried out with a suitable sander
and a dust collector. |
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Coat with 1-pack wash primer -LVM 044 ... A2- (only where
sanded to bare metal) |
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Finish with waterborne basecoat and 2-pack HS clear coat and
2-pack HS top coat |
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| Personal protective equipment: |
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Adhere to the safety data sheet. |
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Wear personal protective equipment during application. |
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| Viscosity as supplied |
Thixotropic |
| Flash point: |
Above 23 °C |
| VOC content:
2004/42/IIB(b)(250)250 |
The EU limit value for this
product (product category IIB.b) in ready-to-spray form is max. 250 g/l
of volatile organic compounds. The VOC content of this product in
ready-to-spray form is max. 250 g/l. |
| The guaranteed shelf life is 12 months from date of
production. May be used until the date stated on the label at
latest if stored in sealed original containers at +20 °C. |
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Storage temperature +20 °C (+30 °C must not be exceeded). |
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Designation:
2-pack fine filler, flexible -LSP 787 100 A1-
Issued 07.2010
Product description
...
Designations:
2-pack IR Premium filler -LSP 787 220 A1-
2-pack IR Premium filler -LSP 787 220 A2-
...
Other materials:
Repairs to CAN bus wiring
An unshielded two-wire line -1-
and -2- with a cross section of
0.35 mm2 or 0.5 mm2
is used for CAN bus wiring.
The colour codes of the CAN bus wiring can be gleaned from
the following table:
...
EU tyre label, objectives
Reducing fuel consumption
Increasing road safety
Reducing traffic noise
The EU tyre label provides the end-user with important
information on the properties of the tyre. It does not
ill ...
Using a child seat on the rear seats
First read and observe the introductory information
and safety warnings When fitting a child seat to a rear seat, the position
of the front seat must be adjusted to ensure that the child has sufficient space.
Adjust the front seat according to the size of the child seat and child. Ensure
t ...
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2-pack fine filler, flexible
2-pack IR Premium filler