Volkswagen Golf Service & Repair Manual: 1-pack wash primer
| 1-pack wash primer -LLS MAX 106 M2-, light grey |
| 1-pack wash primer -LLS MAX 107 M2-, dark grey |
| 1-pack wash primer -LLS MAX 106/107 M2- is a zinc
chromate-free single-pack product from the PVB system. |
| The product can be used as a wash primer on all commonly
found metallic substrates. |
| Protective garments and equipment in accordance with work
safety regulations must be worn. |
| Good corrosion protection. |
| Easy to handle (one-pack product). |
| Available in two shades of grey. |
| Cleaned and sanded electroplated or roller-galvanised steel
panels or soft aluminium |
| Well-sanded factory paint or old paint (with the exception
of thermoplastic paint) |
| Surfaces prepared with 2-pack polyester products and then
finely sanded |
 Note
| Owing to the wide variety of metal alloys and
manufacturing processes, it is essential to carry out a
preliminary test on the respective substrate to ensure that the
pretreatment is sufficient to guarantee perfect adhesion. |
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Thoroughly clean with silicone remover -LVM 020 000 A5- or
slow-drying silicone remover -LVM 020 100 A5-. |
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Lightly sand old or factory paintwork. |
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Completely remove any rust spots and sand feather edges to
old paint. |
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Before recoating, use a suitable cleaning agent to ensure a
clean surface free of residues. |
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Vigorously shake can for at least 2 minutes. |
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| Method of application: “spray”. |
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Apply in 1-3 spray coats with 5-10 minutes intermediate
flash-off time. |
| When used as wash primer: |
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Apply in 1-2 spray coats with 5-10 minutes intermediate
flash-off time. |
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Maintain a distance of 20-25 cm. |
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The specified thickness for the dry film is 10-20 µm. |
| Isolation of small sand-through spots (max. 5.0 cm in
diameter): |
Note
| Waterborne base coats or 2-pack HS top coats may only be
applied over 1-pack wash primer (either wet-on-wet or with
intermediate sanding) if the diameter of the treated
sand-through spot does not exceed 5.0 cm. Application can be
performed in 1 to 3 spray passes. Dry film thickness: 10 to
40 μm. |
| If spray work must be interrupted, ensure that the nozzle is
cleared to avoid clogging by inverting the can and spraying
until the valve is empty. |
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| Flash-off time is 10 to 20 minutes at an ambient temperature
of +20 °C. The material is dry to polish after 45 to 60 minutes. |
| 2-pack acrylic surfacer, after 10 to 15 minutes. |
| 2-pack HS top coat, after 10 to 15 minutes (only for small
sand-through spots). |
| Waterborne base coat, after 20 to 30 minutes (only for small
sand-through spots). |
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| 1. - |
When used as wash primer, the product can be recoated with
2-pack HS surfacer. |
| 2. - |
When used as a wash primer for isolating small sand-through
spots: |
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| VOC content:
2004/42/IIB(e)(840)690 |
The EU limit value for this
product (product category IIB.b) in ready-to-spray form is max. 840 g/l
of volatile organic compounds. The VOC content of this product in
ready-to-spray form is max. 690 g/l. |
| The guaranteed shelf life is 60 months from date of
production. May be used until the date stated on the label at
latest if stored in sealed original containers at +20 °C. |
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Designation:
1-pack clear coat -LLS MAX 010-
Issued 10.2008
Product description
...
Designation:
1-pack FillClean spray can -LLS MAX 099-, 250 ml for
waterborne mixing paint “Aquaplus system”
1- ...
Other materials:
Rules for cleanliness
When working on the fuel supply and injection system,
observe the following “5 rules” for cleanliness:
Thoroughly clean all unions and surrounding areas before
disconnecting.
Place removed parts on a clea ...
Removing and installing fog light, GTI and GTD
Note
Removal and installation are described for the left side.
Removal and installation on the right side are carried out in
the same way.
Removing
–
Switch off ignition.
...
Removing and installing window channel
Removing and installing window channel
Note
The removal and installation sequence is only for the
left window channel. Removal and installation of the right
window channel are similar.
...
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Caution
1-pack clear coat
1-pack fill clean spray can -LLS MAX 099-, -LLS MAX 100-, Aquaplus system