Volkswagen Golf Service & Repair Manual: 1-pack anti-corrosion wash primer
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1-pack anti-corrosion wash primer -ALN 002 003 10- |
| 1-pack anti-corrosion primer is a zinc chromate-free
one-pack product based on polyvinyl butyral for passenger car
refinishing. |
| The special combination of pigments and binders provides
good corrosion protection and adhesion and is also certified
suitable for application on welded joints. However, because this
product is non-conductive, it is not suitable for use with
spot-weld work. |
| It is recommended to apply a coat of 2-pack HS surfacer over
the 1-pack anti-corrosion wash primer -ALN 002 003 10- at
remaining rust spots on corners and edges, as well as areas
which have been sanded bare. |
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Cleaned and sanded electroplated or roller-galvanised steel
panels or soft aluminium |
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Lightly sanded factory primer |
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Fully cured, solvent-resistant, well-preserved and sanded
factory paint or old paint (with the exception of thermoplastic
paint) |
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Surfaces prepared with 2-pack polyester products and then
finely sanded |
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Thoroughly clean with silicone remover -LVM 020 000 A5- or
slow-drying silicone remover -LVM 020 100 A5-. |
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Dry sand using orbital sander with P400 to P500-grain
sandpaper and dust collector. |
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Wet sand with P800 to P1000-grain sandpaper. Completely
remove any rust spots and sand feather edges to old paint. |
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2-pack thinner -LVE 009 001 A5- |
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2-pack thinner plus -LHA 014 000 A5- |
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2-pack thinner, special -LVM 009 200 A2/A5- |
| Method of application: “spray”. |
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Application viscosity 4 mm, +20 °C, DIN 53211 |
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| Add 40% thinner at a material temperature of +20 °C |
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If thinner is added, use measuring stick to mix. |
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| Application viscosity 4 mm, gravity-feed spray gun
“compliant” and “HVLP”: |
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Adjust spray nozzle following manufacturer's instructions to
1.3-1.4 mm for “compliancy” and “HVLP”. |
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Adjust spray pressure following manufacturer's instructions
to 1.5-3.0 bar for “compliancy”. |
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The specified thickness for the dry film is 15-20 µm. |
| Method of application: “brush” |
 Note
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When “brushing”, apply the material in one or two
operations. |
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Viscosity as supplied is identical to application
viscosity. |
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| Flash-off time is 15-25 minutes at +20 °C ambient
temperature. |
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Apply 2-pack HS surfacer
→ Chapter |
 C aution
| Do not recoat with polyester products. |
| Do not recoat with epoxy products. |
| Do not overpaint directly with waterborne base coat. |
| Do not use on thermoplastic paint. |
| The following three-stage structure is recommended: |
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Prime with 1-pack anti-corrosion wash primer -ALN
002 003 10- |
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Isolate with 2-pack HS surfacer |
| The three-stage structure must be used for
galvanised substrates. |
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| Personal protective equipment: |
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Adhere to the safety data sheet. |
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Wear personal protective equipment during application. |
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| Viscosity as supplied |
90-100 seconds |
| Flash point: |
Above +23 °C |
| VOC content:
2004/42/IIB(c)(780)780 |
The EU limit value for this
product (product category IIB.c) in ready-to-spray form is max.
780 g/litre of volatile organic compounds. The VOC content of this
product in ready-to-spray form is max. 780 g/l. |
| The guaranteed shelf life is 24 months from date of
production. May be used until the date stated on the label at
latest if stored in sealed original containers at +20 °C. |
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Designation:
1-pack wash primer -LVM 044 007 A2-, light grey
1-pack wash primer -LVM 044 171 A2-, dark grey ...
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Priming metal
1-pack wash primer