VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - fuel tank, vehicles with front-wheel drive and torsion beam rear suspension

Volkswagen Golf Service & Repair Manual / Fuel supply system - Petrol engines / Fuel supply, gas operation / Fuel tank / Assembly overview - fuel tank, vehicles with front-wheel drive and torsion beam rear suspension

Assembly overview - fuel tank, vehicles with front-wheel drive and torsion beam rear suspension

1 -  Cap
Screw in until engages audibly
Secured to tank flap unit by means of retaining strap.
2 -  Earth connection
For fuel filler neck
3 -  Bolt
Renew after removing
8 Nm + 90°
4 -  Locking ring
110 Nm ± 5 Nm
5 -  Seal
Renew.
Install dry.
6 -  Fuel delivery unit
Assembly overview → Chapter.
Removing and installing → Chapter.
With fuel gauge sender -G-.
Removing and installing fuel gauge sender -G- → Chapter.
With fuel system pressurisation pump -G6-.
Checking fuel system pressurisation pump -G6- → Chapter.
7 -  Fuel tank
Removing and installing → Chapter.
8 -  Heat shield
For fuel tank
9 -  Locking plate
Qty. 4.
For heat shield.
10 -  Securing strap
Ensure proper seating.
Mark direction of travel when removing.
11 -  Bolt
Renew after removing
20 Nm + 90°
12 -  Bracket
For fuel pump control unit -J538-.
Removing and installing fuel pump control unit -J538- → Chapter.
13 -  Bracket
For metering pump -V54-.
Make sure metering pump -V54- is securely fastened in bracket.
14 -  Fuel supply line
Clipped onto fuel tank
Do not kink
To pull off, press release button on connection.
Plug-in connectors must engage »audibly« when joined.
Ensure plug-in connector is secured properly by pulling it.
Disconnect plug-in connectors → Chapter
15 -  Fuel line
For vehicles with auxiliary heater: from auxiliary heater metering pump -V54-.
Do not kink
Installation position → Auxiliary heater, supplementary heater; Rep. gr.82.
Ensure connections are secured properly by pulling.
16 -  Metering pump -V54-
For vehicles with auxiliary heater.
Secured to fuel tank → Item.
Assembly overview - fuel tank, vehicles with multi-link rear suspension
1 -  Fuel line Vehicles with auxiliary heater To metering pump -V54- Do not kink To pull off, press releas ...

Assembly overview - fuel tank, vehicles with fuel tank leak detection
1 -  Cap Screw in until engages audibly Secured to tank flap unit by means of retaining strap. 2 -  Earth connecti ...

Other materials:

Run-flat tyres, retrofitting/requirements when using run-flat tyres
  Caution Retrofitting run-flat tyres to vehicles may only be undertaken if the tyres are fitted as standard or they are available as an option. These tyres may only be used ...

Removing and installing wheel bearing unit, multi-link suspension, four-wheel drive
Special tools and workshop equipment required     Torque wrench -V.A.G 1332-   Torque wrench -V.A.G 1410- Remov ...

Assembly overview - bumper cover
  Note Minor differences may be encountered in respect of bumper cover, depending on vehicle model. 1 -  Bumper cover Material PP/EPDM Removing and installing → Chapter. 2 -  Bolt Left and ri ...

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