VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - fuel tank, vehicles with front-wheel drive and torsion beam rear suspension

Volkswagen Golf Service & Repair Manual / Fuel supply system - Petrol engines / Fuel supply, gas operation / Fuel tank / Assembly overview - fuel tank, vehicles with front-wheel drive and torsion beam rear suspension

Assembly overview - fuel tank, vehicles with front-wheel drive and torsion beam rear suspension

1 -  Cap
Screw in until engages audibly
Secured to tank flap unit by means of retaining strap.
2 -  Earth connection
For fuel filler neck
3 -  Bolt
Renew after removing
8 Nm + 90°
4 -  Locking ring
110 Nm ± 5 Nm
5 -  Seal
Renew.
Install dry.
6 -  Fuel delivery unit
Assembly overview → Chapter.
Removing and installing → Chapter.
With fuel gauge sender -G-.
Removing and installing fuel gauge sender -G- → Chapter.
With fuel system pressurisation pump -G6-.
Checking fuel system pressurisation pump -G6- → Chapter.
7 -  Fuel tank
Removing and installing → Chapter.
8 -  Heat shield
For fuel tank
9 -  Locking plate
Qty. 4.
For heat shield.
10 -  Securing strap
Ensure proper seating.
Mark direction of travel when removing.
11 -  Bolt
Renew after removing
20 Nm + 90°
12 -  Bracket
For fuel pump control unit -J538-.
Removing and installing fuel pump control unit -J538- → Chapter.
13 -  Bracket
For metering pump -V54-.
Make sure metering pump -V54- is securely fastened in bracket.
14 -  Fuel supply line
Clipped onto fuel tank
Do not kink
To pull off, press release button on connection.
Plug-in connectors must engage »audibly« when joined.
Ensure plug-in connector is secured properly by pulling it.
Disconnect plug-in connectors → Chapter
15 -  Fuel line
For vehicles with auxiliary heater: from auxiliary heater metering pump -V54-.
Do not kink
Installation position → Auxiliary heater, supplementary heater; Rep. gr.82.
Ensure connections are secured properly by pulling.
16 -  Metering pump -V54-
For vehicles with auxiliary heater.
Secured to fuel tank → Item.
Assembly overview - fuel tank, vehicles with multi-link rear suspension
1 -  Fuel line Vehicles with auxiliary heater To metering pump -V54- Do not kink To pull off, press releas ...

Assembly overview - fuel tank, vehicles with fuel tank leak detection
1 -  Cap Screw in until engages audibly Secured to tank flap unit by means of retaining strap. 2 -  Earth connecti ...

Other materials:

Contact corrosion
Contact corrosion can occur if unsuitable fasteners (bolts, nuts, washers, etc.) are used. Therefore, only fastening elements with a special surface coating are installed in the vehicle. In addition, rubber and plastic p ...

Removing and installing gearbox mounting
Removing     –  Release hose clips -1- and -2-, and remove air pipe. –  Remove air filter housing → Chapter. –  ...

Removing and installing hinges
Special tools and workshop equipment required       Note Removal and installation are described for the right hinge only. Removal and installation of the left hinge are similar. ...

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