VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - fuel tank, vehicles with multi-link rear suspension

Volkswagen Golf Service & Repair Manual / Fuel supply system - Petrol engines / Fuel supply, gas operation / Fuel tank / Assembly overview - fuel tank, vehicles with multi-link rear suspension

Assembly overview - fuel tank, vehicles with multi-link rear suspension

1 -  Fuel line
Vehicles with auxiliary heater
To metering pump -V54-
Do not kink
To pull off, press release button on connection.
Plug-in connectors must engage »audibly« when joined.
Ensure plug-in connector is secured properly by pulling it.
Disconnect plug-in connectors → Chapter
2 -  Fuel supply line
To engine.
Clipped onto fuel tank
Do not kink
To pull off, press release button on connection.
Plug-in connectors must engage »audibly« when joined.
Ensure plug-in connector is secured properly by pulling it.
Disconnect plug-in connectors → Chapter
3 -  Breather line
To activated charcoal filter solenoid valve 1 -N80-
Clipped onto fuel tank
Do not kink
To pull off, press release button on connection.
Plug-in connectors must engage »audibly« when joined.
Ensure plug-in connector is secured properly by pulling it.
Disconnect plug-in connectors → Chapter
4 -  Bracket
For fuel pump control unit -J538-.
Removing and installing fuel pump control unit -J538- → Chapter.
5 -  Bolt
Renew after removing
20 Nm + 90°
6 -  Bolt
Renew after removing
8 Nm + 90°
7 -  Cap
Screw in until engages audibly
Secured to tank flap unit by means of retaining strap.
8 -  Bolt
Renew after removing
For securing fuel filler neck.
8 Nm + 90°
9 -  Earth connection
For fuel filler neck
For diverting electrostatic charge
10 -  Breather line
To activated charcoal filter
Clipped onto fuel tank
Do not kink
To pull off, press release button on connection.
Plug-in connectors must engage »audibly« when joined.
Ensure plug-in connector is secured properly by pulling it.
Disconnect plug-in connectors → Chapter
11 -  Breather line
To activated charcoal filter
Clipped onto fuel tank
Do not kink
To pull off, press release button on connection.
Plug-in connectors must engage »audibly« when joined.
Ensure plug-in connector is secured properly by pulling it.
Disconnect plug-in connectors → Chapter
12 -  Fuel tank
Removing and installing → Chapter.
13 -  Bolt
Renew after removing
20 Nm + 90°
14 -  Nut
For heat shield
2 Nm
15 -  Heat shield
For fuel tank
16 -  Securing strap
17 -  Bolts
Renew after removing
20 Nm + 90°
Fuel tank
...

Assembly overview - fuel tank, vehicles with front-wheel drive and torsion beam rear suspension
1 -  Cap Screw in until engages audibly Secured to tank flap unit by means of retaining strap. 2 -  Earth connecti ...

Other materials:

Removing and installing glove compartment opener
Special tools and workshop equipment required         Torque wrench -V.A.G 1783- Removing –  Open glove compartment. –  Unscrew bolt ...

Preparing body flange for fitting
  WARNING Keep bonding surface free of dirt and grease. Do not treat bonding surface with activator immediately after cutting back. Do not prime. Do not treat with cleaning solution. ...

Instrument overview
Fig. 12 Instrument cluster in the dash panel First read and observe the introductory information and safety warnings Descriptions of the instruments  : Rev. counter (running engine speed in revolutions x 1,000 per minute). The start of the red zone on the dial indicates the ma ...

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