Volkswagen Golf Service & Repair Manual: Assembly overview - fuel tank, vehicles with multi-link rear suspension

Volkswagen Golf Service & Repair Manual / Fuel supply system - Petrol engines / Fuel supply, gas operation / Fuel tank / Assembly overview - fuel tank, vehicles with multi-link rear suspension

Assembly overview - fuel tank, vehicles with multi-link rear suspension

1 -

Fuel line

Vehicles with auxiliary heater

To metering pump -V54-

Do not kink

To pull off, press release button on connection.

Plug-in connectors must engage »audibly« when joined.

Ensure plug-in connector is secured properly by pulling it.

Disconnect plug-in connectors → Chapter

2 -	Fuel supply line

To engine.

Clipped onto fuel tank

Do not kink

To pull off, press release button on connection.

Plug-in connectors must engage »audibly« when joined.

Ensure plug-in connector is secured properly by pulling it.

Disconnect plug-in connectors → Chapter

3 -	Breather line

To activated charcoal filter solenoid valve 1 -N80-

Clipped onto fuel tank

Do not kink

To pull off, press release button on connection.

Plug-in connectors must engage »audibly« when joined.

Ensure plug-in connector is secured properly by pulling it.

Disconnect plug-in connectors → Chapter

4 -

Bracket

For fuel pump control unit -J538-.

Removing and installing fuel pump control unit -J538- → Chapter.

5 -

Bolt

Renew after removing

20 Nm + 90°

6 -

Bolt

Renew after removing

8 Nm + 90°

7 -

Cap

Screw in until engages audibly

Secured to tank flap unit by means of retaining strap.

8 -

Bolt

Renew after removing

For securing fuel filler neck.

8 Nm + 90°

9 -	Earth connection

For fuel filler neck

For diverting electrostatic charge

10 -	Breather line

To activated charcoal filter

Clipped onto fuel tank

Do not kink

To pull off, press release button on connection.

Plug-in connectors must engage »audibly« when joined.

Ensure plug-in connector is secured properly by pulling it.

Disconnect plug-in connectors → Chapter

11 -	Breather line

To activated charcoal filter

Clipped onto fuel tank

Do not kink

To pull off, press release button on connection.

Plug-in connectors must engage »audibly« when joined.

Ensure plug-in connector is secured properly by pulling it.

Disconnect plug-in connectors → Chapter

12 -

Fuel tank

Removing and installing → Chapter.

13 -

Bolt

Renew after removing

20 Nm + 90°

14 -

Nut

For heat shield

2 Nm

15 -	Heat shield

For fuel tank

16 -	Securing strap

17 -

Bolts

Renew after removing

20 Nm + 90°

Fuel tank

...

Assembly overview - fuel tank, vehicles with front-wheel drive and torsion beam rear suspension

1 - Cap Screw in until engages audibly Secured to tank flap unit by means of retaining strap. 2 - Earth connecti ...

Other materials:

Removing and installing glove compartment opener
Special tools and workshop equipment required Torque wrench -V.A.G 1783- Removing – Open glove compartment. – Unscrew bolt ...

Preparing body flange for fitting
WARNING Keep bonding surface free of dirt and grease. Do not treat bonding surface with activator immediately after cutting back. Do not prime. Do not treat with cleaning solution. ...

Instrument overview
Fig. 12 Instrument cluster in the dash panel First read and observe the introductory information and safety warnings Descriptions of the instruments : Rev. counter (running engine speed in revolutions x 1,000 per minute). The start of the red zone on the dial indicates the ma ...