Volkswagen Golf Service & Repair Manual: Assembly overview - fuel tank, vehicles with multi-link rear suspension
| 1 - | Fuel line |
| Vehicles with auxiliary heater |
| To metering pump -V54- |
| Do not kink |
| To pull off, press release button on connection. |
| Plug-in connectors must engage »audibly« when joined. |
| Ensure plug-in connector is secured properly by pulling it. |
| Disconnect plug-in connectors → Chapter |
| 2 - | Fuel supply line |
| To engine. |
| Clipped onto fuel tank |
| Do not kink |
| To pull off, press release button on connection. |
| Plug-in connectors must engage »audibly« when joined. |
| Ensure plug-in connector is secured properly by pulling it. |
| Disconnect plug-in connectors → Chapter |
| 3 - | Breather line |
| To activated charcoal filter solenoid valve 1 -N80- |
| Clipped onto fuel tank |
| Do not kink |
| To pull off, press release button on connection. |
| Plug-in connectors must engage »audibly« when joined. |
| Ensure plug-in connector is secured properly by pulling it. |
| Disconnect plug-in connectors → Chapter |
| 4 - | Bracket |
| For fuel pump control unit -J538-. |
| Removing and installing fuel pump control unit -J538- → Chapter. |
| 5 - | Bolt |
| Renew after removing |
| 20 Nm + 90° |
| 6 - | Bolt |
| Renew after removing |
| 8 Nm + 90° |
| 7 - | Cap |
| Screw in until engages audibly |
| Secured to tank flap unit by means of retaining strap. |
| 8 - | Bolt |
| Renew after removing |
| For securing fuel filler neck. |
| 8 Nm + 90° |
| 9 - | Earth connection |
| For fuel filler neck |
| For diverting electrostatic charge |
| 10 - | Breather line |
| To activated charcoal filter |
| Clipped onto fuel tank |
| Do not kink |
| To pull off, press release button on connection. |
| Plug-in connectors must engage »audibly« when joined. |
| Ensure plug-in connector is secured properly by pulling it. |
| Disconnect plug-in connectors → Chapter |
| 11 - | Breather line |
| To activated charcoal filter |
| Clipped onto fuel tank |
| Do not kink |
| To pull off, press release button on connection. |
| Plug-in connectors must engage »audibly« when joined. |
| Ensure plug-in connector is secured properly by pulling it. |
| Disconnect plug-in connectors → Chapter |
| 12 - | Fuel tank |
| Removing and installing → Chapter. |
| 13 - | Bolt |
| Renew after removing |
| 20 Nm + 90° |
| 14 - | Nut |
| For heat shield |
| 2 Nm |
| 15 - | Heat shield |
| For fuel tank |
| 16 - | Securing strap |
| 17 - | Bolts |
| Renew after removing |
| 20 Nm + 90° |
Fuel tank
...
Assembly overview - fuel tank, vehicles with front-wheel drive and torsion
beam rear suspension
1 -
Cap
Screw in until engages audibly
Secured to tank flap unit by means of retaining strap.
2 -
Earth connecti ...
Other materials:
Removing and installing coolant pipes for auxiliary heater
Special tools and workshop equipment
required
Torque wrench -V.A.G 1410- (4…20 Nm)
Hose clamps, up to 25 mm -3094-
...
Renewing input shaft seal
Special tools and workshop equipment
required
Tube -VW 415 A-
Extractor tool -T20143/2-
Requirement:
...
Removing and installing rear 3-point seat belt, 4-door model, without belt
tensioner
Removing
–
Remove rear shelf support
→ Chapter.
–
Remove outer rear seat belt guide anchor
→ Chapter.
–&n ...