Volkswagen Golf Service & Repair Manual: Assembly overview - fuel tank, vehicles with fuel tank leak detection
| 1 - | Cap |
| Screw in until engages audibly |
| Secured to tank flap unit by means of retaining strap. |
| 2 - | Earth connection |
| For fuel filler neck |
| 3 - | Bolt |
| Renew after removing |
| 8 Nm + 90° |
| 4 - | Fuel supply line |
| Clipped onto fuel tank |
| Do not kink |
| To pull off, press release button on connection. |
| Plug-in connectors must engage »audibly« when joined. |
| Ensure plug-in connector is secured properly by pulling it. |
| Disconnect plug-in connectors → Chapter |
| 5 - | Locking ring |
| 110 Nm |
| 6 - | Seal |
| Renew. |
| Install dry. |
| 7 - | Fuel delivery unit |
| Assembly overview → Chapter. |
| Removing and installing → Chapter. |
| With fuel gauge sender -G-. |
| Removing and installing fuel gauge sender -G- → Chapter. |
| With fuel system pressurisation pump -G6-. |
| Checking fuel system pressurisation pump -G6- → Chapter. |
| 8 - | Fuel tank |
| Removing and installing → Chapter. |
| 9 - | Bolt |
| Renew after removing |
| 20 Nm + 90° |
| 10 - | Heat shield |
| For fuel tank |
| 11 - | Panel nut |
| For heat shield. |
| 12 - | Bolt |
| Renew after removing |
| 20 Nm + 90° |
| 13 - | Securing strap |
| Ensure proper seating. |
| Mark direction of travel when removing. |
| 14 - | Breather line |
| To activated charcoal filter solenoid valve 1 -N80- |
| 15 - | Bracket |
| For control unit for fuel tank leak detection -J909-. |
| 16 - | Connecting cable |
| For control unit for fuel tank leak detection -J909-. |
| 17 - | Control unit for fuel tank leak detection -J909- |
| 18 - | Protective plate |
| 19 - | Rivets |
| For securing protective plate |
Assembly overview - fuel tank, vehicles with front-wheel drive and torsion
beam rear suspension
1 -
Cap
Screw in until engages audibly
Secured to tank flap unit by means of retaining strap.
2 -
Earth connecti ...
Assembly overview - fuel tank, vehicles with four-wheel drive
1 -
Breather line
To activated charcoal filter
Do not kink
Clipped onto fuel tank
To pull off, press rele ...
Other materials:
Emptying fuel tank if it is less than 3/4
full
Special tools and workshop equipment required
Removal wedge -3409-
Wrench -T10202-
Torque wrench -V.A.G 1332-
Fuel extractor -VAS 5190-
Fuel extractor -VAS 5190 A- for E 85 fuel (not shown).
&nb ...
Storage, transportation and disposal of airbag, belt tensioner and battery
isolator units (pyrotechnic components)
Storage must comply with the relevant national legislation.
Transportation is subject to national and international
regulations that govern packaging, marking, labelling and
freight documentation in detail.
...
Repairing rain and light sensor, TRW
The housings for the rain and light sensors -G397- from
various manufacturers differ.
The sensor housing with lens unit is always supplied as a
replacement part in separate parts with retaining clips. In
vehicles which do not require the ...