Volkswagen Golf Service & Repair Manual: Undercoated areas
Note
| Undercoating (stone-chipping protection) applied during repair work
must be identical in appearance and thickness to the original
undercoating. |
| Water drainage holes must remain clear. |
| All threaded studs and welded nuts with metric threads as well as
all other studs and contact surfaces for assembly must be functional
following the application of the undercoating. |
| Undercoating, detail view, front body |

Note
| Undercoating (stone-chipping protection) applied during repair work
must be identical in appearance and thickness to the original
undercoating. |
| Water drainage holes must remain clear. |
| All threaded studs and welded nuts with metric threads as well as
all other studs and contact surfaces for assembly must be functional
following the application of the undercoating. |
| Undercoating, detail view, rear body |
Note
| Undercoating (stone-chipping protection) applied during repair work
must be identical in appearance and thickness to the original
undercoating. |
| Water drainage holes must remain clear. |
| All threaded studs and welded nuts with metric threads as well as
all other studs and contact surfaces for assembly must be functional
following the application of the undercoating. |
| Undercoating, side member, with sectional view |
| 1 - |
Inner part of side member |
| Height -x- = 35 mm corresponds to
thickness of 0,5 mm. |
| Height -y- = 10 mm decreasing thickness
down to approx. 0.3 mm. |
Note
| Undercoating (stone-chipping protection) applied during repair work
must be identical in appearance and thickness to the original
undercoating. |
| Water drainage holes must remain clear. |
| All threaded studs and welded nuts with metric threads as well as
all other studs and contact surfaces for assembly must be functional
following the application of the undercoating. |
| Undercoating, rear body, front-wheel drive |
| 1 - |
Longitudinal member/rear wheel housing, vehicles with torsion beam
rear suspension |
| 2 - |
Longitudinal member/rear wheel housing, vehicles with multi-link
suspension |

Note
| Undercoating (stone-chipping protection) applied during repair work
must be identical in appearance and thickness to the original
undercoating. |
| Water drainage holes must remain clear. |
| All threaded studs and welded nuts with metric threads as well as
all other studs and contact surfaces for assembly must be functional
following the application of the undercoating. |
| Undercoating, rear underbody, 4-Motion vehicles |
| In the magnifying glass view the left longitudinal member/rear wheel
housing is shown. The right side is the mirror image. |
Note
Undercoating (stone-chipping protection) applied during repair work
must be identical in appearance and thickness to the original
undercoating.
Wate ...
Note
Undercoating (stone-chipping protection) applied during repair work
must be identical in appearance and thickness to the original
undercoating.
Wate ...
Other materials:
Removing and installing exhaust camshaft oil seal, gearbox end, engine codes
CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB
Special tools and workshop equipment
required
Assembly tool -T10479 A-
Removing
–
Remove toothed belt pulley for coolant pump
→  ...
Leak detection in refrigerant circuit using compressed air or nitrogen
Note
A leak in the refrigerant circuit can be detected, for
example, by pressurising the circuit to a maximum of 15 bar
using cleaned and dried compressed air or nitrogen
→ Chapter. If the leak is large, the leakage point
...
Stone chip tester -VAS 5102A
Designation:
Stone chip tester -VAS 5102A-
Product description
The stone chip tester -VAS 5102A- has been developed by VW
AG and allows the user to recognise whether paint damage is the
resul ...
© 2016-2026 Copyright www.vwgolf.org
