Volkswagen Golf Service & Repair Manual: Undercoated areas
Note
Undercoating (stone-chipping protection) applied during repair work
must be identical in appearance and thickness to the original
undercoating. |
Water drainage holes must remain clear. |
All threaded studs and welded nuts with metric threads as well as
all other studs and contact surfaces for assembly must be functional
following the application of the undercoating. |
Undercoating, detail view, front body |

Note
Undercoating (stone-chipping protection) applied during repair work
must be identical in appearance and thickness to the original
undercoating. |
Water drainage holes must remain clear. |
All threaded studs and welded nuts with metric threads as well as
all other studs and contact surfaces for assembly must be functional
following the application of the undercoating. |
Undercoating, detail view, rear body |
Note
Undercoating (stone-chipping protection) applied during repair work
must be identical in appearance and thickness to the original
undercoating. |
Water drainage holes must remain clear. |
All threaded studs and welded nuts with metric threads as well as
all other studs and contact surfaces for assembly must be functional
following the application of the undercoating. |
Undercoating, side member, with sectional view |
1 - |
Inner part of side member |
Height -x- = 35 mm corresponds to
thickness of 0,5 mm. |
Height -y- = 10 mm decreasing thickness
down to approx. 0.3 mm. |
Note
Undercoating (stone-chipping protection) applied during repair work
must be identical in appearance and thickness to the original
undercoating. |
Water drainage holes must remain clear. |
All threaded studs and welded nuts with metric threads as well as
all other studs and contact surfaces for assembly must be functional
following the application of the undercoating. |
Undercoating, rear body, front-wheel drive |
1 - |
Longitudinal member/rear wheel housing, vehicles with torsion beam
rear suspension |
2 - |
Longitudinal member/rear wheel housing, vehicles with multi-link
suspension |

Note
Undercoating (stone-chipping protection) applied during repair work
must be identical in appearance and thickness to the original
undercoating. |
Water drainage holes must remain clear. |
All threaded studs and welded nuts with metric threads as well as
all other studs and contact surfaces for assembly must be functional
following the application of the undercoating. |
Undercoating, rear underbody, 4-Motion vehicles |
In the magnifying glass view the left longitudinal member/rear wheel
housing is shown. The right side is the mirror image. |
Note
Undercoating (stone-chipping protection) applied during repair work
must be identical in appearance and thickness to the original
undercoating.
Wate ...
Note
Undercoating (stone-chipping protection) applied during repair work
must be identical in appearance and thickness to the original
undercoating.
Wate ...
Other materials:
Removing and installing tank flap unit
Removing
–
Screw off tank cover.
–
Remove bolt -3-.
–
Slightly pull tank flap unit towards rear
-arrow a- out of catches.
–
Swing tan ...
Valve dimensions
Note
Inlet and exhaust valves must not be reworked. Only
lapping-in is permitted.
Dimension
Inlet
valve
Exhaust
valve
Diameter a
...
Assembly overview - control unit and hydraulic unit, RHD vehicles
1 -
Brake line
From secondary piston circuit of brake master cylinder to hydraulic
unit.
Identification: 6 mm in diameter and union nut with thread M 12 x 1
Repairing brake lines
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...
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