Volkswagen Golf Service & Repair Manual: Removing and installing wing

Volkswagen Golf Service & Repair Manual / General body repairs, exterior / Body front / Wing / Removing and installing wing

Special tools and workshop equipment required

Torque wrench -V.A.G 1783-

Removing

Note

Removal and installation are described only for the left wing. Removal and installation of the right wing are similar.

Removing and installing wing

–	Remove front wheel housing liner → Chapter.

–	Remove front bumper cover → Chapter.

–	Remove headlights → Vehicle electrics; Rep. gr.94

–	Removing left plenum chamber cover → Chapter.

–	Remove water deflector → Chapter.

–	Unscrew hexagon nut -4- and remove guide bracket -5-.

–	Wing insulation → Item.

–	Remove insulation for rib section → Item.

–	Remove centre hex studs -6-.

–	Remove bolts -2- and -3-

–	Remove wing -1- carefully.

Note

The zinc intermediate piece -AKL 381 035 50--7- (if there is one) will be damaged during removal.

Installing

Note

Install wing -1- without subjecting it to tensile stress.

Removing and installing wing

Install in the reverse order of removal observing the following:

–	Wing is aligned free of stress with wing bracket loosened → Chapter.

–	Always insert zinc intermediate piece -AKL 381 035 50--7- between wing and side member.

–	Ensure joints are parallel and shut lines are equal → Rep. gr.00.

Specified torques

Wing → Chapter „Assembly overview - wing“

Assembly overview - deformable element

1 - Front deformable element 2 - Bolt 6.0 Nm 3 - Rear deformable element 4 - Bolt ...

Removing and installing wing bracket

Special tools and workshop equipment required Torque wrench -V.A.G 1783- &nbs ...

Other materials:

Checking seat belts
WARNING The seat belt system must be inspected systematically after every accident! If damage is determined at any of the points to be checked, customer must be informed regarding necessity of changing belt ...

Assembly overview - oil filter/oil pressure switch
1 - Oil filter Remove and install with oil filter tool -3417-. Before installing, lightly coat seal with clean engine oil. 20 Nm See note → Anchor 2 - Oil pre ...

Checking
Switch off ignition. – Connect manifold gauge (air conditioner service station). – Read pressure gauge. It may display two results, A and B. Ambie ...