Volkswagen Golf Service & Repair Manual: Removing and installing steering column, LHD

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Steering / Steering column / Removing and installing steering column, LHD

Special tools and workshop equipment required

Torque wrench -V.A.G 1331-

Removing and installing steering column, LHD

Torque wrench -V.A.G 1332-

Removing

Note

Only the complete steering column is supplied as a replacement part. A repair is not possible.

Vehicles with ignition/starter switch

Steering lock housing can be transferred → Electrical system; Rep. gr.94.

Vehicles with keyless entry and start system “Keyless Access”

Electronic steering column lock control unit -J764- can be converted → Chapter.

Continuation for all vehicles

WARNING

The following are prerequisites before starting work on the electrical system and removing the steering wheel:

Mechanic(s) must electrostatically discharge himself/themselves. This can be done by touching a suitable metal object, for example, a water pipe, a heater pipe, a metal frame or a lifting platform.

Failure to comply with this precaution may lead to subsequent failure of the electronic steering column lock control unit -J764-!

Disconnect battery → Electrical system; Rep. gr.27.

Wheels must be in straight-ahead position.

Failure to comply with these precautions may lead to subsequent failure of the airbag system!

–	Turn wheels to straight-ahead position.

–	Pull down lever on side of steering column.

–	Swing steering column down as far as possible and pull out.

–	Press lever on side of steering column back up.

–	Remove airbag unit → General body repairs, interior; Rep. gr.69.

–	Remove steering wheel → Chapter.

–	Remove upper steering column trim → General body repairs, interior; Rep. gr.68.

–	Remove lower steering column trim → General body repairs, interior; Rep. gr.68.

–	Remove steering column switch module → Electrical system; Rep. gr.94.

–	Remove knee airbag → General body repairs, interior; Rep. gr.69.

Vehicles with ignition/starter switch

Removing and installing steering column, LHD

–	Pull connector -1- off immobiliser reader coil -D2-.

Vehicles with keyless entry and start system “Keyless Access”

Removing and installing steering column, LHD

–	Disconnect connector -1-.

–	Unclip cable from holder on electronic steering column lock control unit -J764--arrow-.

Continuation for all vehicles

–	Remove footwell vent below steering column → Heating, air conditioning system; Rep. gr.87.

Removing and installing steering column, LHD

–	Release tab -arrow- using a small screwdriver.

–	Pull cable guide -1- off tab forwards.

Removing and installing steering column, LHD

–	Release tabs -arrows- of cable guide -1- using a small screwdriver.

–	Pull cable guide -1- off steering column downwards.

–	Disengage cable retainer under steering column -2- and pull off downwards.

–	Move electrical wire for steering column to side.

Removing and installing steering column, LHD

–	Unscrew bolt -1- and fold footwell trim -2- in direction of arrow towards vehicle interior.

Removing and installing steering column, LHD

–	Unscrew bolt -1- from universal joint -2- and pull off universal joint in -direction of arrow-.

Caution

The following work must not be performed while the universal joint is separated from the steering rack:

Connect battery.

Switch on ignition.

Turn steering rack.

Turn steering column.

Not adhering to these instructions will result in irreparable damage.

Removing and installing steering column, LHD

–	Remove bolts -1- and -2-.

–	Remove left bracket -3- for knee airbag.

Removing and installing steering column, LHD

–	Remove bolts -1- and -2-.

–	Remove right bracket -3- for knee airbag.

Removing and installing steering column, LHD

–	Unscrew bolt -1-, and hold steering column -2- when doing this.

Removing and installing steering column, LHD

–	Unhook lugs -2- and -3- of steering column -1- upwards from mounting bracket and remove.

Caution

Ensure the steering column is handled and transported correctly → Chapter.

Installing

Install in reverse order of removal, observing the following:

Removing and installing steering column, LHD

–	Hook steering column -1- into installation aids on mounting bracket at top -3- and bottom -2-.

Removing and installing steering column, LHD

–	Align steering column -2- with mounting bracket. Screw in bolt -1- hand-tight.

Removing and installing steering column, LHD

–	Install right bracket -3- for knee airbag.

–	Tighten bolts -1- and -2- only hand-tight.

Removing and installing steering column, LHD

–	Install left bracket -3- for knee airbag.

–	Tighten bolts -1- and -2- only hand-tight.

Removing and installing steering column, LHD

–	Tighten bolts -1-, -2-, -3- and -4- one after another to specified torque.

Removing and installing steering column, LHD

–	The flat surface of the steering column -1- must lie against the flat surface of the steering rack -2-. The cut-out in the steering rack must align exactly with the hole for the securing bolt -arrows-.

Removing and installing steering column, LHD

–	Fit universal joint -2- onto steering pinion in opposite -direction of arrow-.

–	Insert new hexagon bolt -1- and tighten.

Removing and installing steering column, LHD

–	Fold footwell trim -2- forwards and secure with bolt -1-.

Vehicles with ignition/starter switch

Removing and installing steering column, LHD

–	Connect connector -1- to immobiliser reader coil -D2-.

Vehicles with keyless entry and start system “Keyless Access”

Removing and installing steering column, LHD

–	Connect connector -1-.

–	Clip cable into holder on electronic steering column lock control unit -J764--arrow-.

Continuation for all vehicles

–	Install steering column switch module → Electrical system; Rep. gr.94.

Removing and installing steering column, LHD

–	Fit cable retainer under steering column -2- so that lugs in guide engage in steering column.

–	Fit cable guide -1-. Lugs -arrows- must engage in steering column.

–	Install footwell vent below steering column → Heating, air conditioning system; Rep. gr.87.

–	Install knee airbag → General body repairs, interior; Rep. gr.69.

–	Install lower steering column trim → General body repairs, interior; Rep. gr.68.

–	Install upper steering column trim → General body repairs, interior; Rep. gr.68.

–	Install steering wheel → Chapter.

–	Install driver side airbag unit → General body repairs, interior; Rep. gr.69

–	Carry out basic setting for steering angle sender -G85- using → Vehicle diagnostic tester.

Specified torques

→ Chapter „Assembly overview - steering column“

Footwell vent below steering column → Heating, air conditioning system; Rep. gr.87.

Steering column switch module → Electrical system; Rep. gr.94.

Knee airbag → General body repairs, interior; Rep. gr.69.

Driver side airbag unit → General body repairs, interior; Rep. gr.69.

Lower steering column trim → General body repairs, interior; Rep. gr.68.

Upper steering column trim → General body repairs, interior; Rep. gr.68.

Removing and installing steering column, LHD

Handling and transporting steering column

WARNING Adherence to proper steering column handling is essential. Improp ...

Removing and installing steering column, RHD

Special tools and workshop equipment required Torque wrench -V.A.G 1331- ...

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