Volkswagen Golf Service & Repair Manual: Removing and installing fuel rail

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Mixture preparation system, electronic inj., Gas / Injectors / Removing and installing fuel rail

Removing

The fuel system is under high pressure.Risk of injury due to fuel which may spurt out.Release high pressure.

→ Chapter

Risk of functional impairment due to soiling → Chapter.

–	Remove intake manifold → Chapter.

–	Remove high-pressure pipe → Chapter.

–	Disconnect electrical connector -1-.

Note

Place a cloth underneath to catch escaping fuel.

–	Remove bolts -arrows- and pull fuel rail off injectors.

Installing

Installation is carried out in the reverse order; note the following:

Note

Renew O-ring.

–	Apply mountings on fuel rail onto injectors.

–	Press fuel rail onto injectors as far as stop (first on right side, then on left side).

–	Press fuel rail down firmly in vicinity of bracket and screw in bolts two turns.

–	Tighten bolts evenly and diagonally.

–	Install high-pressure pipe → Chapter.

–	Install intake manifold → Chapter.

Specified torques

→ Chapter „Assembly overview - fuel rail with injectors“

Removing and installing fuel rail

Assembly overview - fuel rail with injectors

1 - Fuel pressure sender -G247- Checking → Chapter Removing and installing → Chapter Lubrica ...

Removing and installing injectors

Special tools and workshop equipment required Tool set for FSI engines -T10133 C- with -T10133/16 A- an ...

Other materials:

Repair paintwork system for matt-finished vehicles
Issue 04.13 The repair paintwork system for matt-finished vehicles is outlined below. Area of use: larger areas/full painting operations Application Metal substrate ...

Golf GTD - from model year 2013, sales type 5G1
Note The specified wheel and tyre combinations apply for all the gearboxes allocated to the respective engines. Deviations from this are specially indicated in the table. The Golf GTD will be listed according to the sales type, not the type ...

Checking electromechanical parking brake, vehicles with front-wheel drive
Activate »TЬV mode«: Seat belt is fitted Rear axle on single-axle roller dynamometer Ignition remains switched on Auto-hold is switched off ...