Volkswagen Golf Service & Repair Manual: Removing and installing coolant pipes
| Special tools and workshop equipment
required |
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| Hose clamps up to 25 mm -3094- |
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| Hose clip pliers -VAS 6362- |
The cooling system is under pressure when the engine is hot. Hot
steam/hot coolant can escape - risk of scalding. Risk of scalding to
skin and body parts.Wear protective gloves.Wear eye protection.Release
pressure by covering cap of coolant expansion tank with a cloth and
opening it carefully. |
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| – |
Open cap -arrow- on coolant
expansion tank. |
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| – |
Clamp off coolant hoses at coolant pipe with hose clamps
-3094-. |
| – |
Release hose clips -arrows- and
detach coolant hoses. |
| – |
Remove intake manifold
→ Chapter. |
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| – |
Lay intake manifold -1- on the
workbench as shown. |
| – |
Place e.g. a block of wood -2-
under the intake manifold as an underlay. |
 Note
| To avoid damaging the intake manifold and coolant pipe, this
procedure must be carried out very carefully! |
| – |
Insert a flat-blade screwdriver into the slot
-arrow 1-. |
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| – |
Carefully push the flat-bade screwdriver in
-direction of arrow 2- and lift the
coolant pipe -4- in
-direction of arrow 3- until it
comes free from the retainer. |
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| – |
Continue to lift the coolant pipe -1-
in -direction of arrow- until it
comes free of the retainer -2-. |
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First push the coolant pipe onto the mounting
-1- until it engages. |
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Then push the coolant pipe onto the mounting
-2- until it engages. |
| – |
Check that the coolant pipe has properly engaged by pulling
on it. |
| Further installation steps are carried out in the reverse
order; note the following: |
Note
| Secure all hose connections with the same type of hose clips
as original equipment
→ Electronic Parts Catalogue. |
| – |
Install intake manifold
→ Chapter. |
| – |
Check coolant level
→ Anchor. |
| → Chapter „Assembly overview - coolant pipes“ |
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1 -
Coolant hose
2 -
Coolant pipe
Clipped onto intake manifold (bottom)
To remove, remove intake manifold
&# ...
Other materials:
Permissible deviation in tread depth
Only tyres of the same construction and tread pattern should
be used on all four wheels.
Always fit the tyres with the deeper tread to the front
axle.
It is basically possible to replace tyres individually.
...
Load-through hatch
Fig. 97 In the rear seat backrest: opening
the load-through hatch
Fig. 98 In the luggage compartment: opening
the load-through hatch
First read and observe the introductory information
and safety warnings A load-through hatch is located on the rear bench seat
behind the centre armrest. ...
Overview of fitting locations - telephone system
1 -
Telephone microphone -R38-
In front interior light -W1-.
Removing and installing
→ Chapter
2 -
Control unit 1 for information electronics -J794-
In glove compartment.
...
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Assembly overview - coolant pipes