VW Golf manuals

Volkswagen Golf Service & Repair Manual: Releasing gas and draining rear gas-filled shock absorbers, DCC shock absorbers

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Technical data / Disposal / Releasing gas and draining rear gas-filled shock absorbers, DCC shock absorbers

Clamp gas-filled shock absorber vertically in vice.
  WARNING
Safety goggles must be worn when drilling.
–  Drill a 3 mm hole -A- through outer tube of shock absorber.
  Note
Gas escapes upon penetration.
–  Continue drilling until the inner tube has been penetrated (approx. 25 mm deep).
–  Drill a 6 mm hole -B- through outer and inner tube of shock absorber.
–  Hold shock absorber over an oil drip tray. Move the piston rod back and forth over its full extension until no further oil escapes.
 

Releasing gas and draining rear gas-filled shock absorbers, DCC shock absorbers

Releasing gas and draining rear gas-filled shock absorbers, conventional shock absorbers
Clamp gas-filled shock absorber vertically in vice.   WARNING Safety goggles must be worn when drilling. ...

Front suspension, drive shafts
...

Other materials:

Removing and installing lumbar support adjustment switch -E176-/-E177-
  Note Removal and installation are described for the left vehicle side. Follow same instructions for the right side as appropriate.     Removing –  Remove se ...

Assembly overview - brake servo/brake master cylinder, RHD vehicles
  Note Only use new brake fluid conforming to VW standard (VW 501 14).     1 -  Cap 2 -  Brake fluid reservoir With brake fluid level warning contact ...

Assembly overview - fuel rail with injectors
1 -  Fuel pressure sender -G247- Checking → Chapter Removing and installing → Chapter Lubricate taper lightly with clean engine oil; do not lubricate thread 22 Nm ...

© 2016-2026 Copyright www.vwgolf.org