VW Golf manuals

Volkswagen Golf Service & Repair Manual: General repair notes

Before starting work on the fuel supply system, the following steps must be performed:
Before starting work, the extraction hose of a switched-on exhaust gas extraction system must be laid near to the assembly opening of the fuel tank.
It is used to extract fuel fumes.
If no exhaust gas extraction system is available, a radial fan with a displacement greater than 15 m3/h can be used providing that motor is not in air flow.
Prevent skin contact with fuel! Wear fuel-resistant gloves!
Interrupt power supply to fuel system pressurisation pump -G6- → Current flow diagrams, Electrical fault finding and Fitting locations.
Draining fuel tank → Chapter
   
Routing and securing lines
Risk of damage to lines Lines may become damaged by moving or hot components. –  Route lines in their original positions. –  Ensure ...

Fuel supply, gas operation
...

Other materials:

Lowering rear axle, multi-link suspension, front-wheel drive, e-Golf
Special tools and workshop equipment required Assembly tool -3301- Assembly tool -3346- Torque wrench -V.A.G 1332- Engine and gearbox jack -V.A.G 1383 A-   Lower subframe ...

Assembly overview - rear vehicle level senders, multi-link suspension, four-wheel drive
  Note The vehicle level sender is available as a replacement part only complete with coupling rod and upper and lower retaining plates. 1 -  Pop rivet nut 2 -  Electrical connector 3 -  Pop rivet ...

Removing and installing window slot outer seal
Removing   Note   The core of the window slot outer seal is a metal insert.   If it is bent or distorted, the window slot outer seal cannot be straightened out anymore. It will remain “wavy ...

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