VW Golf manuals

Volkswagen Golf Service & Repair Manual: General notes

Cleanliness specifications for working on the auxiliary heater and fuel system
When working on the fuel supply and injection system, pay careful attention to the following “rules”:
Thoroughly clean all unions and surrounding areas before disconnecting.
Place removed parts on a clean surface and cover. Use only lint-free cloths.
Carefully cover opened components or seal if repairs cannot be carried out immediately.
Install clean components only. Do not remove replacement parts from packing until immediately before installing. Do not use parts that have not been stored in their packing (e.g. in tool boxes etc.).
When the system is open: Do not work with compressed air.
Do not move vehicle.
Immediately seal open lines and unions with clean plugs, for example from engine bung set -VAS 6122-.
Protect detached electrical connections against dirt and moisture and only connect when they are dry.
   
Identification
Engine number, engine data Engine code CJZA CJZB CYVA CYVB CHPA CMBA Emission standards EU 5 plus EU 5 plus EU 6 EU 6 EU ...

Repair instructions
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Other materials:

Moving mechatronic unit for dual clutch gearbox -J743- into removal position by hand
  Note Only if you cannot set the mechatronic unit to removal position with the vehicle diagnostic tester, you must set the unit by hand to removal position. Sometimes, the mechatronic unit cannot be removed. In this case, the gear actuator for 6th gear ...

Current draw test
  WARNING It is not permissible to test or charge batteries whose magic eye shows light yellow. Do not slave/jump start the vehicle! Danger of explosion when checking and charging or ...

Assembly overview - engine oil cooler
1 -  Engine oil cooler See note → Chapter Removing and installing → Chapter Change coolant after renewing. 2 -  Bolt Renew 8 Nm& ...

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