VW Golf manuals

Volkswagen Golf Service & Repair Manual: General notes

Cleanliness specifications for working on the auxiliary heater and fuel system
When working on the fuel supply and injection system, pay careful attention to the following “rules”:
Thoroughly clean all unions and surrounding areas before disconnecting.
Place removed parts on a clean surface and cover. Use only lint-free cloths.
Carefully cover opened components or seal if repairs cannot be carried out immediately.
Install clean components only. Do not remove replacement parts from packing until immediately before installing. Do not use parts that have not been stored in their packing (e.g. in tool boxes etc.).
When the system is open: Do not work with compressed air.
Do not move vehicle.
Immediately seal open lines and unions with clean plugs, for example from engine bung set -VAS 6122-.
Protect detached electrical connections against dirt and moisture and only connect when they are dry.
   
Identification
Engine number, engine data Engine code CJZA CJZB CYVA CYVB CHPA CMBA Emission standards EU 5 plus EU 5 plus EU 6 EU 6 EU ...

Repair instructions
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Other materials:

Renewing LSF Lambda probe (4-pin)
  Note If necessary, replace attachment parts, cable ties or marking rings to match the uniform probe to the defective probe as specified. Do not repair Lambda probe wires, since this can result in malfunctions. ...

Installing engine
Procedure Engine/gearbox assembly secured to engine support T10497.   Note Renew bolts that are tightened with specified tightening angle. Renew self-locking nuts and bolts ...

Adhesive sealant
Designation: Adhesive sealer -D 511 500 A2-, grey Adhesive sealer -D 511 510 A2-, black Issued 04.2009 Product description Adhesive sealant -D 511 500 ...

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