VW Golf manuals

Volkswagen Golf Service & Repair Manual: Fitting control unit to hydraulic unit

Special tools and workshop equipment required
ESD workplace -VAS 6613-
Torque screwdriver -V.A.G 1624-
   
Torx bit T25
  Note
Severe shocks (e.g. dropping, impact) may destroy control unit. Control unit must not then be used.
Clean surfaces before assembling.
–  Place control unit on hydraulic unit, ensuring it is not canted when doing so.
–  Tighten hydraulic unit and control unit alternately in 2 stages to specified torque using new Torx bolts provided.
  Note
The threads of the hydraulic unit for securing the control unit must not be recut. If the threads are damaged (bolts difficult to turn in by hand or cannot be tightened to the specified torque), then the hydraulic unit must be renewed.
Specified torque
→ Chapter „Assembly overview - control unit and hydraulic unit, LHD vehicles“
  Note
A new control unit may be mounted on an existing hydraulic unit max. three times to guarantee impermeability of the elastic seal.
A control unit which has already been operated in a vehicle must not be installed a second time.
 

Fitting control unit to hydraulic unit

Separating control unit from hydraulic unit
Special tools and workshop equipment required ESD workplace -VAS 6613- Torx bit T25 I ...

Sensors
...

Other materials:

Rear axle
Overview - rear axle, torsion beam axle I -  → Chapter „Axle beam“ II -  → Chapter „Suspension strut, shock absorber, spring“ III -  → Chapter „Wheel bearing assembly, trailing a ...

Overview of fitting locations - operating and display unit, air conditioning system with electric/manual controls
  Note A warning lamp in the instrument panel controls will indicate that the selected function is active. If the warning lamp does not light up after the AC button is pressed, a fault may be stored in the control ...

Removing and installing front air distribution flap actuation unit, heater and air conditioning system with electric/manual controls, LHD vehicles
Removing –  Remove dash panel → General body repairs, interior; Rep. gr.70. –  Remove the air duct for the defroster vent → Chapter. –  ...

© 2016-2024 Copyright www.vwgolf.org