Volkswagen Golf Service & Repair Manual: Dismantling and assembling drive shaft, constant velocity joint VL100
| Special tools and workshop equipment required |
| Circlip pliers -VW 161 A- |
| Torque wrench -V.A.G 1331- |
| Torque wrench -V.A.G 1332- |
| Special pliers -V.A.G 1682- |
| Multi-purpose tool -VW 771- |
|
|
|
| Removing outer constant velocity
joint |
| – |
Clamp drive shaft in vice using protective jaw covers. |
| – |
Set puller -T10382- up so that smooth side of puller plate
-T10382/1- points to spindles -T10382/2-. |
| – |
Assemble puller -T10382- complete with multi-purpose tool -VW
771-. |
|
|
|
| – |
Pull constant velocity joint from drive shaft with puller
-T10382- and multi-purpose tool -VW 771-. |
| 1 - |
Puller plate -T10382/1- |
| Driving on outer constant velocity joint |
|
|
|
| Installation position of dished spring and thrust washer on
outer joint |
| – |
Install new retaining ring. |
| – |
If necessary, push new joint boot onto drive shaft. |
| – |
Knock onto shaft with plastic hammer until circlip engages. |
|
|
|
| Pressing off inner constant velocity joint |
|
|
|
| Installation position of dished spring at inner joint |
|
|
|
| Pressing on inner constant velocity joint |
 Note
| Chamfer on internal circumference of ball hub (splines) must
face contact shoulder on drive shaft. |
|
|
|
| Tighten clamp on outer joint |
| – |
Position clamp tensioner -V.A.G 1682- as shown in diagram.
Ensure jaws of tensioner lie in corners
-arrows B- of ear on O-type clip. |
| – |
Tighten clamp by turning spindle with a torque wrench (do
not cant pliers).
|
Note
| Due to the hard material of the protective boot (compared to
rubber) and the necessity of using a stainless steel clamp, it
is only possible to tension the clamp with clamp tensioner -V.A.G
1682-. |
| Use torque wrench -C - with
setting range of 5 ... 50 Nm (e.g. torque -V.A.G 1331-). |
| Make sure thread of spindle -A-
on pliers moves freely. Lubricate with MoS2 grease if necessary. |
| If the thread is tight (e.g. due to dirt), the required
clamping force for the clamp will not be attained although the
specified tightening torque is applied. |
|
|
|
| Tightening clamp on small diameter |
|
|
|
Front-wheel drive:
Component
Specified
torque
Bolts -1-
25 Nm
&n ...
Special tools and workshop equipment required
Thrust plate -VW 401-
Thrust plate -VW 402-
Press tool -VW 408 A-
Support ...
Other materials:
Introduction
This chapter contains information on the following subjects:
→ Jump lead connection point (earth connection)
→ How to start the engine using jump leads
If the engine fails to start because the vehicle battery is flat, the flat battery
can be connected to the battery of another ...
Aquaplus system, uni (solid-colour) and metallic colours
Designation:
Uni (solid-colour) waterborne mixing paint -LWM 075 ...-
Metallic waterborne mixing paint -LWM 076 ...-
Uni (solid-colour) waterborne base coat -LUW/LWG 038 ...-
...
Assembly overview - door components
Note
Only the left side is shown. The right side is similar.
1 -
Front door
Removing and installing
→ Chapter
Adjusting
→ Chapter
2 -
Sticker
Diameter 28 mm
If necessary, manu ...
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Removing and installing drive shaft heat shield
Dismantling and assembling drive shaft, constant velocity joint VL107