Volkswagen Golf Service & Repair Manual: Dismantling and assembling drive shaft, constant velocity joint VL100
| Special tools and workshop equipment required |
| Circlip pliers -VW 161 A- |
| Torque wrench -V.A.G 1331- |
| Torque wrench -V.A.G 1332- |
| Special pliers -V.A.G 1682- |
| Multi-purpose tool -VW 771- |
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| Removing outer constant velocity
joint |
| – |
Clamp drive shaft in vice using protective jaw covers. |
| – |
Set puller -T10382- up so that smooth side of puller plate
-T10382/1- points to spindles -T10382/2-. |
| – |
Assemble puller -T10382- complete with multi-purpose tool -VW
771-. |
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| – |
Pull constant velocity joint from drive shaft with puller
-T10382- and multi-purpose tool -VW 771-. |
| 1 - |
Puller plate -T10382/1- |
| Driving on outer constant velocity joint |
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| Installation position of dished spring and thrust washer on
outer joint |
| – |
Install new retaining ring. |
| – |
If necessary, push new joint boot onto drive shaft. |
| – |
Knock onto shaft with plastic hammer until circlip engages. |
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| Pressing off inner constant velocity joint |
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| Installation position of dished spring at inner joint |
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| Pressing on inner constant velocity joint |
 Note
| Chamfer on internal circumference of ball hub (splines) must
face contact shoulder on drive shaft. |
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| Tighten clamp on outer joint |
| – |
Position clamp tensioner -V.A.G 1682- as shown in diagram.
Ensure jaws of tensioner lie in corners
-arrows B- of ear on O-type clip. |
| – |
Tighten clamp by turning spindle with a torque wrench (do
not cant pliers).
|
Note
| Due to the hard material of the protective boot (compared to
rubber) and the necessity of using a stainless steel clamp, it
is only possible to tension the clamp with clamp tensioner -V.A.G
1682-. |
| Use torque wrench -C - with
setting range of 5 ... 50 Nm (e.g. torque -V.A.G 1331-). |
| Make sure thread of spindle -A-
on pliers moves freely. Lubricate with MoS2 grease if necessary. |
| If the thread is tight (e.g. due to dirt), the required
clamping force for the clamp will not be attained although the
specified tightening torque is applied. |
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| Tightening clamp on small diameter |
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Front-wheel drive:
Component
Specified
torque
Bolts -1-
25 Nm
&n ...
Special tools and workshop equipment required
Thrust plate -VW 401-
Thrust plate -VW 402-
Press tool -VW 408 A-
Support ...
Other materials:
Introduction
This chapter contains information on the following subjects:
→ Ashtray in the drink holder
→ Cigarette lighter
Additional information and warnings:
Electrical sockets
Accessories, modifications, repairs and renewal of parts
WARNING
Improper use of t ...
Adjusting the steering wheel position
Fig. 50 Adjusting the steering wheel position
mechanically
First read and observe the introductory information
and safety warnings Adjust the steering wheel position before setting off
and only when the vehicle is stationary.
Push down the lever .
Adjust the steering wheel s ...
Removing and installing dip beam screen motor -V294-/-V295
Note
Left dip beam screen motor -V294- and right dip beam screen
motor -V295- are only fitted on gas discharge headlights without
cornering light.
The dip beam screen motor is located in the headlight and
canno ...
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Removing and installing drive shaft heat shield
Dismantling and assembling drive shaft, constant velocity joint VL107