VW Golf manuals

Volkswagen Golf Service & Repair Manual: Dismantling and assembling burner unit

Dismantling
–  Remove auxiliary heater → Chapter.
–  Dismantle auxiliary heater → Chapter.
   
–  Detach gasket -1- from blower housing.
–  Release and detach connector -2-.
–  Pull grommet -3- out of blower housing onto combustion pipe -4-, using only a little force, and at the same time lift burner unit off vertically upwards.
Assembling
 

Dismantling and assembling burner unit

Renew gasket -1- and grommet -3-.
–  Check sealing surfaces and clean if necessary.
Install in reverse order.
–  Make sure gasket -1- is positioned correctly and connector -2- is engaged securely.
  Note
To prevent a short circuit at wiring/line connections to glow plug with flame monitor -Q8- make sure that the seal/gasket -1- is positioned correctly and that the connector -2- is engaged correctly.
Specified torque
→ Chapter „Assembly overview - auxiliary heater attachments“
 

Dismantling and assembling burner unit

Connector pin assignment for auxiliary heater
1 -  6-pin connector Information on pin assignment can be found in the latest current flow diagram → Current flow diagrams, Electrical fau ...

Coolant circuit with auxiliary heater
...

Other materials:

Assembly overview - front vehicle level senders
  Note The front left/right vehicle level sender -G78/G289- is only available as a replacement part complete with coupling rod and upper and lower retaining plates. 1 -  Suspension link 2 -  Subframe 3&nbs ...

Assembly overview - skid plate
  Note The removal and installation procedures may have to be modified slightly depending on engine fitted. 1 -  Underride guard Removing –  Remove bolts -2-, -3- and -4-. –  Pull out noise ...

Introduction
This chapter contains information on the following subjects:  → Warning lamp    → Preparing the vehicle for working in the engine compartment    → Opening and closing the bonnet   Always park the vehicle on a level and stable surface before carrying out any work in ...

© 2016-2025 Copyright www.vwgolf.org