VW Golf manuals

Volkswagen Golf Service & Repair Manual: Dismantling and assembling burner unit

Dismantling
–  Remove auxiliary heater → Chapter.
–  Dismantle auxiliary heater → Chapter.
   
–  Detach gasket -1- from blower housing.
–  Release and detach connector -2-.
–  Pull grommet -3- out of blower housing onto combustion pipe -4-, using only a little force, and at the same time lift burner unit off vertically upwards.
Assembling
 

Dismantling and assembling burner unit

Renew gasket -1- and grommet -3-.
–  Check sealing surfaces and clean if necessary.
Install in reverse order.
–  Make sure gasket -1- is positioned correctly and connector -2- is engaged securely.
  Note
To prevent a short circuit at wiring/line connections to glow plug with flame monitor -Q8- make sure that the seal/gasket -1- is positioned correctly and that the connector -2- is engaged correctly.
Specified torque
→ Chapter „Assembly overview - auxiliary heater attachments“
 

Dismantling and assembling burner unit

Connector pin assignment for auxiliary heater
1 -  6-pin connector Information on pin assignment can be found in the latest current flow diagram → Current flow diagrams, Electrical fau ...

Coolant circuit with auxiliary heater
...

Other materials:

Tools and materials commercially available
      Fin comb   Charging hoses 5/8"-18 UNF valve   Note Use charging hoses in different colours, 1800 mm ...

Flat spots (from locking wheels)
Flat spots can result from an extreme brake application which causes the wheels to lock, so that the rubber is worn off at the contact patch between the tread and the road surface. As the tyres slide over the road surface, friction generates ...

Removing and installing front air distribution flap control motor -V426-, RHD vehicles
Special tools and workshop equipment required Vehicle diagnostic tester First carry out the following work: –  Switch off all electrical consumers. –  ...

© 2016-2026 Copyright www.vwgolf.org