VW Golf manuals

Volkswagen Golf Service & Repair Manual: Checking valve guides

Special tools and workshop equipment required
   
Universal dial gauge bracket -VW 387-
 

Checking valve guides

Dial gauge -VAS 6079-
 

Checking valve guides

Test procedure
–  Insert valve in guide. Valve stem end must be flush with guide. Due to the differing stem diameters, only use inlet valves with inlet valve guides and exhaust valves with exhaust valve guides.
–  Determine rock.
Wear limit: 0.5 mm.
–  If the wear limit is exceeded, repeat the measurement with new valves.
–  Renew cylinder head if wear limit is still exceeded.
  Note
Valve guides cannot be exchanged.
 

Checking valve guides

Checking valves
–  Check for scoring on valve stems and valve seat surfaces.
–  Exchange valve if significant scoring can be seen.
Inlet and exhaust valves
...

Valve dimensions
  Note     Inlet and exhaust valves must not be reworked. Only lapping-in is permitted.   ...

Other materials:

Checking vacuum generation
  Note The average air pressure of the earth's atmosphere at sea level is 1013 mbar and decreases steeply as the altitude increases (approx. 100 mbar/1,000 m altitude). Local and time fluctuations also influence vacuum generation. ...

Assembly overview - accelerator module
1 -  Bolt 6 Nm 2 -  Electrical connector Make sure it is engaged properly; pull to check that plug-in connector is correctly engaged 3 -  Accelerator pedal module -GX2- ...

Removing and installing windscreen washer fluid level sender
Special tools and workshop equipment required Drip tray   Note Dependent on the equipment level, the windscreen washer fluid level sender -G33- may either be renewed individually or together with ...

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