Volkswagen Golf Service & Repair Manual: Assembly overview - turbocharger

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Exhaust turbocharger, g-charger / Turbocharger / Assembly overview - turbocharger

Assembly overview - turbocharger

1 -	Turbocharger

Removing and installing → Chapter

2 -

Bolt

8 Nm

3 -	Connection

4 -

O-ring

Renew

5 -

Gasket

Renew

6 -	Heat shield

7 -

Bolt

25 Nm

8 -

Bolt

8 Nm

9 -

Nut

Renew

14 Nm

10 -

Bolt

Renew

9 Nm

11 -	Securing clip

Renew

12 -	Operating lever

13 -

Lock nut

6 Nm

Secure with sealing paint

14 -	Charge air pressure controller -V465-

Note

Note the following when installing!

There may be different types of charge air pressure controllers installed.

Removing and installing → Chapter

Assembly overview - turbocharger

1 -	Oil return line

2 -

O-ring

Renew

3 -

Bolt

9 Nm

4 -

O-ring

Renew

5 -

Bolt

9 Nm

6 -	Oil supply line

7 -

O-ring

Renew

8 -

Bolt

9 Nm

9 -

Bolt

Renew

5 Nm

10 -

O-ring

If damaged, renew crankcase breather hose → Item

11 -

Hose

For crankcase breather

12 -

Bolt

Renew

5 Nm

13 -

O-ring

If damaged, renew crankcase breather hose → Item

14 -	Turbocharger

Removing and installing → Chapter

15 -

Gasket

Renew

16 -	Coolant lines

Supply and return lines

17 -

Bolt

8 Nm

18 -

O-ring

Renew

19 -

Bolt

9 Nm

Turbocharger

...

Removing and installing turbocharger

Special tools and workshop equipment required Engine bung set -VAS 6122- ...

Other materials:

EU tyre label, summary
Tyre manufactures must mark their tyres according to EU regulation (EC) No. 1222/2009 (labelling of tyres) as of 01 November 2012. The labelling of tyres regulation contains the requirements reference markings and representation of information for rolling resistance ( ...

Checking belt guide fittings and latch plates
Plastic-coated fittings show fine, parallel scoring after stress on belt system (when belt was fastened during accident). (On the other hand, wear caused by frequent belt use can be recognized by smooth wear, free of lines.) – ...

Balancing wheel, checking radial and lateral run-out on wheel rim
– Attach rim to wheel balancing machine. – Use the centring system for wheel balancing machines -VAS 5271-. – Preload tyre gauge approx. 2 mm. – Tu ...