VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - turbocharger

Assembly overview - turbocharger

1 -  Turbocharger
Removing and installing → Chapter
2 -  Bolt
8 Nm
3 -  Connection
4 -  O-ring
Renew
5 -  Gasket
Renew
6 -  Heat shield
7 -  Bolt
25 Nm
8 -  Bolt
8 Nm
9 -  Nut
Renew
14 Nm
10 -  Bolt
Renew
9 Nm
11 -  Securing clip
Renew
12 -  Operating lever
13 -  Lock nut
6 Nm
Secure with sealing paint
14 -  Charge air pressure controller -V465-
  Note
Note the following when installing!
There may be different types of charge air pressure controllers installed.
Removing and installing → Chapter

 
     

Assembly overview - turbocharger

1 -  Oil return line
2 -  O-ring
Renew
3 -  Bolt
9 Nm
4 -  O-ring
Renew
5 -  Bolt
9 Nm
6 -  Oil supply line
7 -  O-ring
Renew
8 -  Bolt
9 Nm
9 -  Bolt
Renew
5 Nm
10 -  O-ring
If damaged, renew crankcase breather hose → Item
11 -  Hose
For crankcase breather
12 -  Bolt
Renew
5 Nm
13 -  O-ring
If damaged, renew crankcase breather hose → Item
14 -  Turbocharger
Removing and installing → Chapter
15 -  Gasket
Renew
16 -  Coolant lines
Supply and return lines
17 -  Bolt
8 Nm
18 -  O-ring
Renew
19 -  Bolt
9 Nm
Turbocharger
...

Removing and installing turbocharger
Special tools and workshop equipment required     Engine bung set -VAS 6122-   ...

Other materials:

Removing and installing alternator, vehicles with TDI engine
Special tools and workshop equipment required     Torque wrench -V.A.G 1331-   Torque wrench -V.A.G 1783- Remov ...

Before operating the air conditioning system after recharging with refrigerant
After installing a new air conditioner compressor or filling with fresh refrigerant oil (e.g. after blowing out refrigerant circuit), turn compressor pulley 10 revolutions by hand before starting engine. This will prevent damage to the air conditioner ...

Checking seat belt restraint function for holding additional child seats (not for driver seat belt) - country-specific
For the functional check, all surrounding components for the seat belt including the side panel trim must be installed. Activating the restraint function   Pull out seat belt webbing completely to stop. ...

© 2016-2026 Copyright www.vwgolf.org