Volkswagen Golf Service & Repair Manual: Assembly overview - turbocharger

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Exhaust turbocharger, g-charger / Turbocharger / Assembly overview - turbocharger

Assembly overview - turbocharger

1 -	Turbocharger

Removing and installing → Chapter

2 -

Bolt

8 Nm

3 -	Connection

4 -

O-ring

Renew

5 -

Gasket

Renew

6 -	Heat shield

7 -

Bolt

25 Nm

8 -

Bolt

8 Nm

9 -

Nut

Renew

14 Nm

10 -

Bolt

Renew

9 Nm

11 -	Securing clip

Renew

12 -	Operating lever

13 -

Lock nut

6 Nm

Secure with sealing paint

14 -	Charge air pressure controller -V465-

Note

Note the following when installing!

There may be different types of charge air pressure controllers installed.

Removing and installing → Chapter

Assembly overview - turbocharger

1 -	Oil return line

2 -

O-ring

Renew

3 -

Bolt

9 Nm

4 -

O-ring

Renew

5 -

Bolt

9 Nm

6 -	Oil supply line

7 -

O-ring

Renew

8 -

Bolt

9 Nm

9 -

Bolt

Renew

5 Nm

10 -

O-ring

If damaged, renew crankcase breather hose → Item

11 -

Hose

For crankcase breather

12 -

Bolt

Renew

5 Nm

13 -

O-ring

If damaged, renew crankcase breather hose → Item

14 -	Turbocharger

Removing and installing → Chapter

15 -

Gasket

Renew

16 -	Coolant lines

Supply and return lines

17 -

Bolt

8 Nm

18 -

O-ring

Renew

19 -

Bolt

9 Nm

Turbocharger

...

Removing and installing turbocharger

Special tools and workshop equipment required Engine bung set -VAS 6122- ...

Other materials:

Assembly overview - long noise insulation
Note The removal and installation procedures may have to be modified slightly depending on engine fitted. 1 - Short noise insulation Removing – Remove bolts -2-, -3- and -4-. – Pull out ...

Checking radial and lateral run-out on wheel rim
– Attach rim to wheel balancing machine. – Use the centring system for wheel balancing machines -VAS 5271-. – Preload tyre gauge approx. 2 mm. – Tu ...

Assembly overview - front three-point seat belt, 2-door model
1 - Bolt If removed due to an accident with seat belt fastened, renew bolt. 20 Nm 2 - Belt end fitting Removing and installing → Chapter 3 - Bolt If removed due to an accident w ...