Volkswagen Golf Service & Repair Manual: Assembly overview - turbocharger

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Exhaust turbocharger, g-charger / Turbocharger / Assembly overview - turbocharger

Assembly overview - turbocharger

1 -	Turbocharger

Removing and installing → Chapter

2 -

Bolt

8 Nm

3 -	Connection

4 -

O-ring

Renew

5 -

Gasket

Renew

6 -	Heat shield

7 -

Bolt

25 Nm

8 -

Bolt

8 Nm

9 -

Nut

Renew

14 Nm

10 -

Bolt

Renew

9 Nm

11 -	Securing clip

Renew

12 -	Operating lever

13 -

Lock nut

6 Nm

Secure with sealing paint

14 -	Charge air pressure controller -V465-

Note

Note the following when installing!

There may be different types of charge air pressure controllers installed.

Removing and installing → Chapter

Assembly overview - turbocharger

1 -	Oil return line

2 -

O-ring

Renew

3 -

Bolt

9 Nm

4 -

O-ring

Renew

5 -

Bolt

9 Nm

6 -	Oil supply line

7 -

O-ring

Renew

8 -

Bolt

9 Nm

9 -

Bolt

Renew

5 Nm

10 -

O-ring

If damaged, renew crankcase breather hose → Item

11 -

Hose

For crankcase breather

12 -

Bolt

Renew

5 Nm

13 -

O-ring

If damaged, renew crankcase breather hose → Item

14 -	Turbocharger

Removing and installing → Chapter

15 -

Gasket

Renew

16 -	Coolant lines

Supply and return lines

17 -

Bolt

8 Nm

18 -

O-ring

Renew

19 -

Bolt

9 Nm

Turbocharger

...

Removing and installing turbocharger

Special tools and workshop equipment required Engine bung set -VAS 6122- ...

Other materials:

Necessity of wheel alignment, multi-link suspension
Wheel alignment is necessary if: The vehicle does not handle properly. Vehicle has been involved in an accident and components have been renewed. Axle components are removed or renewed. ...

Indicator lamp in the vehicle key
Fig. 24 Indicator lamp in the vehicle key First read and observe the introductory information and safety warnings If a button on the vehicle key is pressed briefly, the indicator lamp (arrow) flashes once. The lamp will flash several times if the button is pressed and held, e.g. conve ...

Assembly tools for single wire seals
The assembly tools serve as a means of sliding the single wire seals fully into the contact housing without damage and thereby assure complete sealing between single wire and contact housing. Four assembly tools for single wire seals are ...