VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - turbocharger

Assembly overview - turbocharger

1 -  Turbocharger
Removing and installing → Chapter
2 -  Bolt
8 Nm
3 -  Connection
4 -  O-ring
Renew
5 -  Gasket
Renew
6 -  Heat shield
7 -  Bolt
25 Nm
8 -  Bolt
8 Nm
9 -  Nut
Renew
14 Nm
10 -  Bolt
Renew
9 Nm
11 -  Securing clip
Renew
12 -  Operating lever
13 -  Lock nut
6 Nm
Secure with sealing paint
14 -  Charge air pressure controller -V465-
  Note
Note the following when installing!
There may be different types of charge air pressure controllers installed.
Removing and installing → Chapter

 
     

Assembly overview - turbocharger

1 -  Oil return line
2 -  O-ring
Renew
3 -  Bolt
9 Nm
4 -  O-ring
Renew
5 -  Bolt
9 Nm
6 -  Oil supply line
7 -  O-ring
Renew
8 -  Bolt
9 Nm
9 -  Bolt
Renew
5 Nm
10 -  O-ring
If damaged, renew crankcase breather hose → Item
11 -  Hose
For crankcase breather
12 -  Bolt
Renew
5 Nm
13 -  O-ring
If damaged, renew crankcase breather hose → Item
14 -  Turbocharger
Removing and installing → Chapter
15 -  Gasket
Renew
16 -  Coolant lines
Supply and return lines
17 -  Bolt
8 Nm
18 -  O-ring
Renew
19 -  Bolt
9 Nm
Turbocharger
...

Removing and installing turbocharger
Special tools and workshop equipment required     Engine bung set -VAS 6122-   ...

Other materials:

Important repair notes on air conditioning
Air conditioning systems designed for refrigerant R12 must not be charged with refrigerant R134a until specific conversion measures have been performed → Chapter. The refrigerant oils specifically developed for R134a ...

Removing and installing speed sensor on rear axle -G44-/-G46-, vehicles with four-wheel drive
  Note Removal and installation is described for the rear left speed sensor. Removal and installation of the rear right speed sensor is analogous. Removing –  Raise vehicle. &nbs ...

Description of battery charger -VAS 5900-
The battery charger -VAS 5900- is suitable for charging all 12V batteries supplied by Volkswagen.     Battery charger -VAS 5900- 1 -  Display 2 -&n ...

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