VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - turbocharger

Assembly overview - turbocharger

1 -  Turbocharger
Removing and installing → Chapter
2 -  Bolt
8 Nm
3 -  Connection
4 -  O-ring
Renew
5 -  Gasket
Renew
6 -  Heat shield
7 -  Bolt
25 Nm
8 -  Bolt
8 Nm
9 -  Nut
Renew
14 Nm
10 -  Bolt
Renew
9 Nm
11 -  Securing clip
Renew
12 -  Operating lever
13 -  Lock nut
6 Nm
Secure with sealing paint
14 -  Charge air pressure controller -V465-
  Note
Note the following when installing!
There may be different types of charge air pressure controllers installed.
Removing and installing → Chapter

 
     

Assembly overview - turbocharger

1 -  Oil return line
2 -  O-ring
Renew
3 -  Bolt
9 Nm
4 -  O-ring
Renew
5 -  Bolt
9 Nm
6 -  Oil supply line
7 -  O-ring
Renew
8 -  Bolt
9 Nm
9 -  Bolt
Renew
5 Nm
10 -  O-ring
If damaged, renew crankcase breather hose → Item
11 -  Hose
For crankcase breather
12 -  Bolt
Renew
5 Nm
13 -  O-ring
If damaged, renew crankcase breather hose → Item
14 -  Turbocharger
Removing and installing → Chapter
15 -  Gasket
Renew
16 -  Coolant lines
Supply and return lines
17 -  Bolt
8 Nm
18 -  O-ring
Renew
19 -  Bolt
9 Nm
Turbocharger
...

Removing and installing turbocharger
Special tools and workshop equipment required     Engine bung set -VAS 6122-   ...

Other materials:

Removing and installing coolant pump
Special tools and workshop equipment required Refractometer -T10007 A- Drip tray for workshop hoist -VAS 6208- Hose clip pliers -VAS 6340- Cooling system charge unit -VAS 6096- Adapter for cooling ...

Removing and installing defroster flap control motor -V107- with potentiometer -G135-, RHD vehicles
Special tools and workshop equipment required Vehicle diagnostic tester First carry out the following work: –  Switch off all electrical consumers. –  ...

Fixing position of subframe, multi-link suspension, four-wheel drive
Special tools and workshop equipment required     Locating pins -T10096-   Engine and gearbox jack -V.A.G 1383 A- ...

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