VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - radiator and radiator fan

Assembly overview - radiator and radiator fan

1 -  Radiator
Removing and installing → Chapter
Change coolant after renewing.
2 -  Coolant hose
Pull out retaining clip to remove.
Connecting → Fig.
3 -  Retaining clip
4 -  O-ring
Renew
5 -  Radiator outlet coolant temperature sender -G83-
Removing and installing → Chapter
6 -  O-ring
Renew
7 -  Coolant hose
Pull out retaining clip to remove.
Connecting → Fig.
8 -  O-ring
Renew
9 -  Coolant hose
Pull out retaining clip to remove.
Connecting → Fig.
10 -  Air duct
Not fitted on all vehicles
11 -  Air duct
12 -  Rubber bush
For radiator
13 -  Radiator for charge air cooling circuit
Removing and installing → Chapter „Removing and installing radiator“
14 -  Condenser
Removing and installing → Heating, air conditioning; Rep. gr.87.
15 -  Rubber bush
For radiator
16 -  O-ring
Renew
17 -  Coolant hose
Pull out retaining clip to remove.
Connecting → Fig.
18 -  O-ring
Renew

 
     
Connecting coolant hose with plug-in connector to radiator
–  Remove old O-ring -2- in coolant hose -3-.
–  Moisten new O-ring with coolant and insert into coolant hose.
–  Push coolant hose into connection -1- until it audibly engages.
–  Press again on coolant hose and check plug-in connector is engaged correctly by pulling hose back.
 

Assembly overview - radiator and radiator fan

Radiator and radiator fan
...

Assembly overview - radiator cowl and radiator fan
1 -  Bolt 5 Nm 2 -  Radiator cowl Removing and installing → Chapter 3 -  ...

Other materials:

Vacuum system
Vacuum pump for brake servo, diesel vehicles Vacuum pump for 4-cylinder diesel engine (1.6 l, common rail): The vacuum pump is installed in the oil pump. –  Removing and installing vac ...

Routing and securing lines
Risk of damage to lines Lines may become damaged by moving or hot components. –  Route lines in their original positions. –  Ensure that there is sufficient clearance to moving or hot components.   ...

Assembly overview - track rod, multi-link suspension, four-wheel drive
1 -  Subframe 2 -  Bolt Renew after removing 70 Nm +180° 3 -  Wheel bearing housing 4 -  Track rod Removing and installing →  ...

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