Volkswagen Golf Service & Repair Manual: Assembly overview - charge air system
Note
| Check all air hoses and pipes for firm seating and leaks before
carrying out tests or repairs. |
| Observe rules for cleanliness
→ Chapter. |
| Fit and screw in bolt by hand so that it screws into old thread Then
tighten bolt to specified torque |
| Removing and installing
→ Chapter |
| Change coolant after renewing. |
| Removing and installing
→ Chapter |
| Specified torque and tightening sequence
→ Chapter |
| 11 - |
Intake manifold sender -GX9- |
| |
Intake air temperature sensor 2 -G299- |
| |
Intake manifold pressure sender -G71- |
| Removing and installing
→ Chapter |
| 12 - |
Charge air pressure sender -GX26- |
| |
Charge air pressure sender -G31- |
| |
Intake air temperature sender -G42- |
| Removing and installing
→ Chapter |
| For removal, use release tools -T10527- and -T10527/1- |
| Fit and screw in bolt by hand so that it screws into old thread Then
tighten bolt to specified torque |
| 20 - |
Throttle valve module -GX3- |
| |
Throttle valve module -J338- |
| |
Throttle valve drive for electronic power control -G186- |
| |
Throttle valve drive angle sender 1 for electronic power control
-G187- |
| |
Throttle valve drive angle sender 2 for electronic power control
-G188- |
| Removing and installing
→ Chapter |
| Installing air ducts with screw-type clips |
Note
| Hose unions and air intake pipes and hoses must be free of
oil and grease before installation. |
| Secure all hose connections with the same type of hose clips
as original equipment
→ Electronic Parts Catalogue. |
| In order to be able to securely attach the air hoses on
their connections, the worm screws of the used hose clips have
to be sprayed with penetrating spray before installing. |
| Specified torque for hose clips |
| 1 - |
Hose clip -a- = 13 mm wide: 5.5
Nm |
| 2 - |
Hose clip -b- = 9 mm wide: 3 Nm |
|
|
|
Charge pressure sender -GX26- consists of
Charge air pressure sender -G31-
Intake air temperature sender -G42-
...
Other materials:
Removing and installing tyre pressure sensor, tyre pressure sensor with
valve
Removing
–
Unscrew union nut -1-.
–
Remove tyre pressure sensor-2-
from bed of wheel rim.
Installing
...
Adjusting door
Special tools and workshop equipment
required
Door alignment tool -3320-
Universal joint for 3320 -3320/1-
Bit for 3320 -3320/2-
Bit for 3320 -3320/3-
Torque wrench -V.A.G 1331-
Socket -3410
Setting gauge -3371-
...
Hitching and connecting the trailer
First read and observe the introductory information
and safety warnings Emergency breakaway cable
Always fasten the trailer's emergency breakaway cable properly to the towing
vehicle. Leave enough slack in the emergency breakaway cable so that the vehicle
can still drive around corners ...
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Removing and installing charge pressure sender -GX26-