Volkswagen Golf Service & Repair Manual: 2-pack HS Vario clear coat
| 2-pack HS Vario clear coat -L2K 769 K01 A5- |
| 2-pack HS Vario clear coat is a VOC compliant (VOC content <
420 g/l), high-grade and productive high-solid clear coat. |
| Versatile use with 2-pack HS and 2-pack VHS hardeners |
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| Application with 2-pack HS hardeners |
| 2-pack HS hardener -LHA 009 041 A3- |
| 2-pack HS hardener, fast-drying -LHA 021 004 A3- |
| 2-pack HS hardener, slow-drying -LHA 009 047 A3- |
| 2-pack HS hardener, extra slow-drying -LHA 009 048 A3- |
| For elasticization, see
→ Anchor |
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| Application time/pot life: |
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Mixed for spraying: 60-90 minutes at +20°C (depending on the
hardener used) |
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| Method of application: “spray”. |
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The application viscosity at +20 °C is the “compliant” and
“HVLP” mixing viscosity. |
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Adjust spray nozzle following manufacturer's instructions to
1.2-1.3 mm for “compliancy”. |
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Adjust spray nozzle following manufacturer's instructions to
1.3-1.4 mm for “HVLP”. |
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Adjust spray pressure following manufacturer's instructions
to 2.0-2.5 bar for “compliancy”. |
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Adjust atomising pressure following manufacturer's
instructions to 0.7 bar for “HVLP”. |
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Apply in one-and-a-half coats. |
 Note
| The first half-coat should form a nearly complete, thin film
over which a full spray coat is directly sprayed. |
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The specified thickness for the dry film is 50-60 µm. |
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| Application with 2-pack VSH hardeners |
| 2-pack VHS hardener -LHA 009 051 A2-/-LVM 009 051 A5- |
| 2-pack VHS hardener, fast-drying -LHA 009 050 A2- |
| 2-pack VHS hardener, slow-drying -LHA 009 052 A2-/-LHA 009
052 A3- |
| 2-pack VHS hardener, extra slow-drying -LHA 009 053 A2- |
| See technical data sheet for 2-pack VHS hardener
→ Chapter |
| 2-pack thinner, special -LVM 009 200 A2-/-LVM 009 200 A5- |
| 2-pack thinner, slow-drying -LVM 009 300 A2- |
| HS Spot thinner -LVM 006 000 A2- Please refer to technical
data sheet
→ Chapter „HS spot thinner“ |
| For elasticization, see
→ Anchor |
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| Application time/pot life: |
| – |
Mixed for spraying: 60-90 minutes at +20°C (depending on the
hardener used) |
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| Method of application: “spray”. |
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The application viscosity at +20 °C is the “compliant” and
“HVLP” mixing viscosity. |
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12.5 % Add 12.5% special 2-pack thinner -LVM 009 200
A2-/-LVM 009 200 A5-/slow-drying 2-pack thinner -LVM 009 300 A2-
at +20°C material temperature. |
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Adjust spray nozzle following manufacturer's instructions to
1.2-1.3 mm for “compliancy”. |
| – |
Adjust spray nozzle following manufacturer's instructions to
1.3-1.4 mm for “HVLP”. |
| – |
Adjust spray pressure following manufacturer's instructions
to 2.0-2.5 bar for “compliancy”. |
| – |
Adjust atomising pressure following manufacturer's
instructions to 0.7 bar for “HVLP”. |
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| – |
Apply in one-and-a-half coats. |
Note
| The first half-coat should form a nearly complete, thin film
over which a full spray coat is directly sprayed. |
| When used as clear coat for spot repairs (Clever Repair
method), 12.5% HS spot thinner -LVM 006 000 A2- may be
substituted for the 12.5% special 2-pack thinner -LVM 009 200
A2-. Do not apply to horizontal surfaces. |
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The specified thickness for the dry film is 50-60 µm. |
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| Air drying at +20 °C ambient temperature: |
| Dust dry in 20-30 minutes |
| Dry for assembly in 4-5 hours |
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| Final flash-off time with force drying is at least
5-10 minutes. |
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| Force drying at +60 °C material temperature in
20-30 minutes. |
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| The final flash-off time with infrared drying is at least
5 minutes. |
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| Infrared drying with short-wave radiant heater,
10-15 minutes and medium-wave radiant heater, 15-20 minutes. |
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| Elasticization of rigid and semi-rigid plastics: |
| First mix the base material with 15% elastic additive -ALZ
011 001-. |
| Mixture with 2-pack HS hardeners, 2:1 |
| Mixture with 2-pack VHS hardeners, 3:1 with 20% thinner
(drying time increases) |
| When used as clear coat for spot repairs (Clever Repair
method), 12.5% HS spot thinner -LVM 009 200 A2-/-LVM 009 200 A5-
may be substituted for the 12.5% 2-pack thinner, special -LVM
006 000 A2-. Do not apply to horizontal surfaces. |
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| Personal protective equipment: |
| Adhere to the safety data sheet. |
| Wear personal protective equipment during application. |
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| Flash point: |
Above +23 °C |
| VOC content:
2004/42/IIB(d)(420)420 |
The EU limit value for this
product (product category IIB.b) in ready-to-spray form is max. 420 g/l
of volatile organic compounds. The VOC content of this product in
ready-to-spray form is max. 420 g/l. |
| The guaranteed storage time of 2-pack HS Vario clear coat
-L2K 769 K01 A5- is 48 months from production date. May be used
until the date stated on the label at latest if stored in sealed
original containers at +20 °C. |
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Designation:
2-pack MS matt clear coat -L2K 769 020 A2-
Issued 08.2013
Product description
...
Designation:
2-pack HS Optimum clear coat -LZK 769 K02 A5-
Issued 10.2012
Product description
...
Other materials:
Test prerequisites
Check wheel suspension, wheel bearing assembly and steering
for excessive play and damage.
Tread depth difference of no more than 2 mm on one axle.
Tyres inflated to correct pressures.
...
Separating control unit from hydraulic unit
Special tools and workshop equipment
required
ESD workplace -VAS 6613-
Torx bit T25
If a control unit is defective, separate it from the
hydraulic unit and renew only the control ...
Removing and installing brake pads, front brakes PC57 and C60
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
Piston resetting appliance -T 10145-
...
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2-pack MS matt clear coat
2-pack HS Optimum clear coat