Volkswagen Golf Service & Repair Manual: 2-pack diamond aluminium filler
| |
2-pack diamond aluminium filler, powder -DA 004 200 A2- |
| |
2-pack diamond aluminium filler, hardener -DA 004 201 A1- |
| |
2-pack diamond aluminium filler, hardener -DA 004 211 A1- |
| This filler is an all-purpose polyester filler especially
suitable for repair of sheet aluminium. |
| It is designed for use in automobile repairs. |
| This filler is easy to spread and sand, and has great
mechanical and thermal stability. |
 Note
| If the temperature is above 30 °C or relative humidity is
above 80%, hardener -DA 004 211 A1- must be used. |
|
|
|
| – |
Carefully remove any grease and sand surface. The substrates
must be prepared using
→ Chapter „Pneumatic brush grinder set -VAS 6446-“.
In addition, they must be sanded down to the bare metal using
P40-grade sandpaper. If necessary, clean soiled surface again,
and remove any residue from cleaning using brush grinder set. |
|
|
|
| – |
The two components are mixed in a ratio of 1 part liquid
hardener to between 2.5 and 3 parts powder (or 10 grams of
liquid hardener and 25 grams of powder) to a consistency which
may be worked with a filling knife. |
Note
| Avoid adding excessive amounts of liquid hardener, as this
will impair the final hardness and adhesion characteristics of
the filler. |
| – |
Pot life at +20°C ambient temperature approximately 4 to
6 minutes |
|
|
|
| – |
Flash-off time approx. 10 minutes |
| – |
Curing by means of short-wave infrared dryer |
| |
Initial curing: 10 minutes at 50 °C |
| |
Full curing, stage 1, 10 minutes at 75 °C |
| |
Full curing, stage 2, 10 minutes at 85 °C |
|
|
|
| – |
The obviously excess material can be removed before final
thermal curing using the body plane. Then sand to contour using
P80-grade dry sandpaper. |
Note
-
| |
Use only in well-ventilated rooms. |
-
| |
It is recommended to wear safety gloves and a dust
mask. |
-
| |
It is recommended to use a dust collector. |
|
|
|
| Viscosity as supplied |
Powder + liquid hardener |
| Flash point: |
Hardener, 33 °C |
| Powder, not applicable |
| The guaranteed shelf life is 12 months from date of
production. May be used until the date stated on the label at
latest if stored in sealed original containers at +20 °C. |
|
|
|
| – |
Storage temperature +20 °C |
|
|
|
Designations:
2-pack IR Premium filler -LSP 787 220 A1-
2-pack IR Premium filler -LSP 787 220 A2-
...
Other materials:
Exterior mirrors
Fig. 94 In the driver door: rotary knob
for the exterior mirrors
First read and observe the introductory information
and safety warnings
When the ignition is switched on, turn the rotary knob
to the desired position:
Fold exterior
mirr ...
Minimum curing periods for bonded windows
WARNING
There are special requirements for renewing bonded
windows. One of these standards is, for example, that a
freshly bonded windscreen must comply with the safety
requirements, even in an accident, fo ...
Fitting locations overview - mobile online services, eGolf
1 -
Control unit in dash panel insert -J285-
2 -
Telephone microphone -R38-
Installed in front section of roof console
Removing and installing
→ Chapter
3 -
Radio/RNS -RX ...
© 2016-2026 Copyright www.vwgolf.org
2-pack IR Premium filler
Priming metal