Volkswagen Golf Service & Repair Manual: 2-pack diamond aluminium filler
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2-pack diamond aluminium filler, powder -DA 004 200 A2- |
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2-pack diamond aluminium filler, hardener -DA 004 201 A1- |
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2-pack diamond aluminium filler, hardener -DA 004 211 A1- |
| This filler is an all-purpose polyester filler especially
suitable for repair of sheet aluminium. |
| It is designed for use in automobile repairs. |
| This filler is easy to spread and sand, and has great
mechanical and thermal stability. |
 Note
| If the temperature is above 30 °C or relative humidity is
above 80%, hardener -DA 004 211 A1- must be used. |
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Carefully remove any grease and sand surface. The substrates
must be prepared using
→ Chapter „Pneumatic brush grinder set -VAS 6446-“.
In addition, they must be sanded down to the bare metal using
P40-grade sandpaper. If necessary, clean soiled surface again,
and remove any residue from cleaning using brush grinder set. |
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The two components are mixed in a ratio of 1 part liquid
hardener to between 2.5 and 3 parts powder (or 10 grams of
liquid hardener and 25 grams of powder) to a consistency which
may be worked with a filling knife. |
Note
| Avoid adding excessive amounts of liquid hardener, as this
will impair the final hardness and adhesion characteristics of
the filler. |
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Pot life at +20°C ambient temperature approximately 4 to
6 minutes |
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Flash-off time approx. 10 minutes |
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Curing by means of short-wave infrared dryer |
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Initial curing: 10 minutes at 50 °C |
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Full curing, stage 1, 10 minutes at 75 °C |
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Full curing, stage 2, 10 minutes at 85 °C |
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The obviously excess material can be removed before final
thermal curing using the body plane. Then sand to contour using
P80-grade dry sandpaper. |
Note
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Use only in well-ventilated rooms. |
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It is recommended to wear safety gloves and a dust
mask. |
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It is recommended to use a dust collector. |
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| Viscosity as supplied |
Powder + liquid hardener |
| Flash point: |
Hardener, 33 °C |
| Powder, not applicable |
| The guaranteed shelf life is 12 months from date of
production. May be used until the date stated on the label at
latest if stored in sealed original containers at +20 °C. |
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Storage temperature +20 °C |
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Designations:
2-pack IR Premium filler -LSP 787 220 A1-
2-pack IR Premium filler -LSP 787 220 A2-
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Other materials:
Removing and installing oil pressure switch -F1-
Special tools and workshop equipment
required
Jointed wrench 24 mm -T40175-
Removing
Note
Fit all heat insulation sleeves in the original posi ...
Assembly overview - rear brakes
Assembly overview - rear brakes:
Note
Use the brake filling and bleeding equipment -VAS 5234- to
draw off brake fluid from the brake fluid reservoir.
Before removing a brake caliper or disconnecting ...
Warning and indicator lamps
First read and observe the introductory information
and safety warnings
Lit up
Possible cause
Solution
Engine oil level is too low.
Switch off the engine. Check the engine oil level
.
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2-pack IR Premium filler
Priming metal