VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing bonnet

Special tools and workshop equipment required
   
   
Removing
 

Torque wrench -V.A.G 1331-
Torque wrench -V.A.G 1331-

Removing and installing bonnet

–  Remove spray jets -4- → Electrical system; Rep. gr.92.
–  Pull line -5- out of opening in bonnet -1-.
–  If fitted, remove caps -3-.
–  Loosen hexagon nuts -2- on left and right hinge -6- (do not remove).
Further dismantling requires the assistance of a second mechanic.
–  Remove gas strut.
–  Now, unscrew and remove hexagon nuts -2- and lift bonnet -1- out of hinges -6-.

 
Installing
   

Removing and installing bonnet

Installation of bonnet -1- is carried out accordingly in reverse order of removal.
  Note
Install the line -5- in a curve. If line is installed twisted it will kink.
–  Adjusting bonnet -1- → Chapter.
Specified torques
  Hexagon nuts → Chapter „Assembly overview - bonnet“
Assembly overview - Bowden cable
1 -  Release lever Removing and installing → Chapter 2 -  Bolt Qty. 2 1.5 Nm 3 -  Mo ...

Adjusting bonnet
Adjusting bonnet Special tools and workshop equipment required         ...

Other materials:

Ultrasonic air conditioner cleaning unit -VAS 6189A
The ultrasonic air conditioner cleaning unit -VAS 6189A- must be placed in the front-passenger footwell and sprays the agent Aero-Clean. Aero-Clean neutralises microbes and bacteria in the heater and air conditioner unit. The device is p ...

Draining refrigerant circuit using air conditioner service station
  WARNING High-voltage on high-voltage system. Danger of electric shock on air conditioner compressor! Models with a high-voltage system: now de-energise the high-voltage system ...

Vehicles with multilink suspension
Removing –  If fitted, remove rear left underbody trim → General body repairs, exterior; Rep. gr.66. –  Remove rear tunnel cross-piece → General body repairs, exterior; ...

© 2016-2019 Copyright www.vwgolf.org