Volkswagen Golf Service & Repair Manual: Repair instructions

Volkswagen Golf Service & Repair Manual / General body repairs, interior / Technical data / Repair instructions

Contact corrosion

Contact corrosion can occur if unsuitable fastening elements (screws, bolts, nuts, washers) are used.

For this reason, only connecting elements with a special surface coating have been fitted.

In addition, rubber, plastic and adhesives are made of non-conductive materials.

In case of doubt about the reusability of parts renew them → Electronic Parts Catalogue.

Please note:

It is recommended to use genuine parts which are tested and compatible with aluminium.
The use of VW parts is recommended.
Damage due to contact corrosion is not covered by the warranty.

Routing and securing wires

If hydraulic, pneumatic or electrical lines are disconnected or removed and installed, make corresponding drawings or photos. This guarantees installation in the original position.

Safety instructions for automatically dimmable interior mirror

WARNING The mirror glass is made of several layers and contains an electrolyte t ...

Interion equipment

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Other materials:

Removing and installing alternator, GTD
Special tools and workshop equipment required Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1783- Remov ...

Changing headlights over from driving on right to driving on left (gas discharge headlights with dynamic high beam control and LED daytime running light)
If a right-hand drive vehicle is driven in a left-hand drive country, or vice versa, the headlights must be converted. This is necessary in order to avoid dazzling oncoming traffic with the asymmetric low beam headlights. Note ...

Removing and installing headlight range control regulator -E102-
Note The removal and installation procedures are described for LHD vehicles. Removal and installation for RHD vehicles are similar. Removing – Remove rotary light switch -EX1- →&n ...