VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing charge air cooling pump -V188-

Special tools and workshop equipment required
   
Hose clamps up to 25 mm -3094-
 

Removing and installing charge air cooling pump -V188-

Drip tray for workshop hoist -VAS 6208-
 

Removing and installing charge air cooling pump -V188-

Hose clip pliers -VAS 6362-
Removing
 

Removing and installing charge air cooling pump -V188-

–  Open cap -arrow- on coolant expansion tank.
The cooling system is under pressure when the engine is hot. Hot steam/hot coolant can escape - risk of scalding. Risk of scalding to skin and body parts.Wear protective gloves.Wear eye protection.Release pressure by covering cap of coolant expansion tank with a cloth and opening it carefully.
–  Remove noise insulation → General body repairs, exterior; Rep. gr.66.
 

Removing and installing charge air cooling pump -V188-

–  Disconnect electrical connector -1-.
–  Set drip tray for workshop hoist -VAS 6208- underneath.
–  Clamp off coolant hoses on charge air cooling pump -V188- using hose clamps up to 25 mm -3094-.
–  Release hose clips -3- and detach coolant hoses.
–  Unscrew bolt -2- and remove charge air cooling pump -V188-.
Installing
Installation is carried out in the reverse order; note the following:
  Note
Secure all hose connections with the same type of hose clips as original equipment → Electronic Parts Catalogue.
–  Install noise insulation → General body repairs, exterior; Rep. gr.66.
–  Check coolant level → Anchor.
Specified torques
→ Chapter „Assembly overview - electric coolant pump“
 

Removing and installing charge air cooling pump -V188-

Removing and installing thermostat for small cooling circuit
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Other materials:

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