VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

1 -  Poly V-belt
Check for wear
Before removing, mark direction of rotation with chalk or felt-tipped pen.
Do not kink
The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.
Poly V-belt routing → Anchor.
Removing and installing → Chapter
When installing, make sure it is properly seated on pulleys.
2 -  Bolt
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
Specified torque → Item
3 -  Vibration damper
Removing and installing → Chapter
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
4 -  Tensioner for poly V-belt
Pivot with socket to slacken poly V-belt
Lock with locking pin -T10060 A-.
Removing and installing → Chapter
5 -  Bolt
Renew
20 Nm + 90°
6 -  Bolt
Specified torque → Electrical system; Rep. gr.27
7 -  Alternator
Removing and installing → Electrical system; Rep. gr.27
With freewheel
Various versions of the overrunning alternator pulley, -A- or -B-, may be fitted depending on the type and version of alternator → Fig..
8 -  Dowel sleeve
For air conditioner compressor.
9 -  Air conditioner compressor
Do not unscrew or disconnect refrigerant lines
Removing and installing → Heating, air conditioning system; Rep. gr.87
10 -  Bolt
Specified torque → Heating, air conditioning; Rep. gr.87.

 
Allocation of overrunning alternator pulley
The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.
 

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

Assembly overview - poly V-belt drive, vehicles without air conditioner compressor
1 -  Bolt Renew 150 Nm +180° Use counterhold -T10475- to loosen and tighten. Risk of damage to engine caus ...

Assembly overview - sealing flange, belt pulley end
1 -  Bolt Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position. Specified torque → Item ...

Other materials:

Assembly overview - fuel tank, vehicles with fuel tank leak detection
1 -  Cap Screw in until engages audibly Secured to tank flap unit by means of retaining strap. 2 -  Earth connection For fuel filler neck 3 -  Bolt Renew ...

General repair notes
To ensure flawless and successful gearbox repairs, the greatest care and cleanliness as well as the use of good and proper tools are essential. Of course, the basic rules for safety also apply during repair work. A number of genera ...

Checking swivel joint
Checking axial play –  Firmly pull suspension link down in -direction of arrow- and press up again.   Checking radial play –  Press l ...

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