VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

1 -  Poly V-belt
Check for wear
Before removing, mark direction of rotation with chalk or felt-tipped pen.
Do not kink
The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.
Poly V-belt routing → Anchor.
Removing and installing → Chapter
When installing, make sure it is properly seated on pulleys.
2 -  Bolt
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
Specified torque → Item
3 -  Vibration damper
Removing and installing → Chapter
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
4 -  Tensioner for poly V-belt
Pivot with socket to slacken poly V-belt
Lock with locking pin -T10060 A-.
Removing and installing → Chapter
5 -  Bolt
Renew
20 Nm + 90°
6 -  Bolt
Specified torque → Electrical system; Rep. gr.27
7 -  Alternator
Removing and installing → Electrical system; Rep. gr.27
With freewheel
Various versions of the overrunning alternator pulley, -A- or -B-, may be fitted depending on the type and version of alternator → Fig..
8 -  Dowel sleeve
For air conditioner compressor.
9 -  Air conditioner compressor
Do not unscrew or disconnect refrigerant lines
Removing and installing → Heating, air conditioning system; Rep. gr.87
10 -  Bolt
Specified torque → Heating, air conditioning; Rep. gr.87.

 
Allocation of overrunning alternator pulley
The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.
 

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

Assembly overview - poly V-belt drive, vehicles without air conditioner compressor
1 -  Bolt Renew 150 Nm +180° Use counterhold -T10475- to loosen and tighten. Risk of damage to engine caus ...

Assembly overview - sealing flange, belt pulley end
1 -  Bolt Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position. Specified torque → Item ...

Other materials:

Raising wheel bearing assembly to unladen position (vehicles with coil springs), rear axle
Special tools and workshop equipment required Engine and gearbox jack -V.A.G 1383 A- Tensioning strap -T10038- Support -T10149-     Caution All bolts on run ...

Fuse tables for fuses in the engine compartment
Fig. 231 Engine compartment: fuse layout First read and observe the introductory information and safety warningsThe table shows the fuse locations for the items of electrical equipment which are most relevant to the customer. The left column contains the location, the other columns contain ...

Window repair
  Note   Before renewing windscreen, explore possibilities of repairing damage to glass.   Damaged windscreens can be repaired with the window repair kit -VAS 6092-. ...

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