VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - drive shaft, constant velocity joint VL107

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Front suspension, drive shafts / Drive shaft / Assembly overview - drive shaft, constant velocity joint VL107

Assembly overview - drive shaft, constant velocity joint VL107

1 -  Bolt
Renew after removing
Loosening and tightening → Chapter
Before fitting, clean the threads in the CV joint using a thread tap.
200 Nm +180°
2 -  Outer constant velocity joint
Renew only as complete unit
Removing → Anchor.
Installing: drive onto shaft to stop using plastic hammer
Checking → Chapter
3 -  Retaining ring
Renew after removing
Insert in groove in shaft
4 -  Clamp
Renew after removing
Tightening → Fig.
5 -  Boot
Check for splits and chafing
Material: Hytrel (polyester elastomer)
6 -  Clamp
Renew after removing
Tightening → Fig.
7 -  Drive shaft
8 -  Clamp
Renew after removing
Tightening → Fig.
9 -  Boot for constant velocity joint
Material: Hytrel (polyester elastomer)
Without breather hole
Check for splits and chafing
Drive off constant velocity joint with a drift
Coat sealing surface of constant velocity joint with -D 454 300 A2- before installing.
10 -  Clamp
Renew after removing
Tightening → Fig.
11 -  Locking plate
12 -  Cap
Drive off carefully with drift
Coat sealing surface of constant velocity joint with -D 454 300 A2- before installing.
Adhesive surface must be free of oil and grease!
13 -  Inner constant velocity joint
Renew only as complete unit
Pressing off → Fig.
Pressing on → Fig.
Checking → Chapter
14 -  Retaining ring
Remove and install with circlip pliers -VW 161 A-.
15 -  Cover
Renew after removing
Always renew
Pressing off → Fig.
16 -  Multi-point socket head bolt
Renew after removing
M10 x 52
Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque.
70 Nm
Assembly overview - drive shaft, constant velocity joint VL100
1 -  Outer constant velocity joint Renew only as complete unit Removing → Anchor. Installing: drive onto sha ...

Assembly overview - drive shaft, triple roller joint AAR3300i
1 -  Bolt Renew after removing Loosening and tightening → Chapter Before fitting, clean the threads in the C ...

Other materials:

Balancing wheel, conditions
Before you start balancing the wheels, the following requirements must be met. Tyre pressure must be OK. Tread must not be worn on one side. Tread depth should be at least 4 mm. T ...

Infrared heater -VAS 6874
Designation: Infrared heater -VAS 6874- Product description: The infrared heater is used to dry putty, filler, base coat, top coat and clear coat on vertical surfaces with 2 timers for flashi ...

Temporarily switch off the area monitoring system (Front Assist) in the following situations
First read and observe the introductory information and safety warnings The area monitoring system (Front Assist) should be switched off in the following situations due to system limitations  : If the vehicle is being towed. If the vehicle is on a rolling road test bed. If t ...

© 2016-2021 Copyright www.vwgolf.org