Volkswagen Golf Service & Repair Manual: Assembly overview - drive shaft, constant velocity joint VL107
| 1 - | Bolt |
| Renew after removing |
| Loosening and tightening → Chapter |
| Before fitting, clean the threads in the CV joint using a thread tap. |
| 200 Nm +180° |
| 2 - | Outer constant velocity joint |
| Renew only as complete unit |
| Removing → Anchor. |
| Installing: drive onto shaft to stop using plastic hammer |
| Checking → Chapter |
| 3 - | Retaining ring |
| Renew after removing |
| Insert in groove in shaft |
| 4 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 5 - | Boot |
| Check for splits and chafing |
| Material: Hytrel (polyester elastomer) |
| 6 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 7 - | Drive shaft |
| 8 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 9 - | Boot for constant velocity joint |
| Material: Hytrel (polyester elastomer) |
| Without breather hole |
| Check for splits and chafing |
| Drive off constant velocity joint with a drift |
| Coat sealing surface of constant velocity joint with -D 454 300 A2- before installing. |
| 10 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 11 - | Locking plate |
| 12 - | Cap |
| Drive off carefully with drift |
| Coat sealing surface of constant velocity joint with -D 454 300 A2- before installing. |
| Adhesive surface must be free of oil and grease! |
| 13 - | Inner constant velocity joint |
| Renew only as complete unit |
| Pressing off → Fig. |
| Pressing on → Fig. |
| Checking → Chapter |
| 14 - | Retaining ring |
| Remove and install with circlip pliers -VW 161 A-. |
| 15 - | Cover |
| Renew after removing |
| Always renew |
| Pressing off → Fig. |
| 16 - | Multi-point socket head bolt |
| Renew after removing |
| M10 x 52 |
| Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque. |
| 70 Nm |
Assembly overview - drive shaft, constant velocity joint VL100
1 -
Outer constant velocity joint
Renew only as complete unit
Removing
→ Anchor.
Installing: drive onto sha ...
Assembly overview - drive shaft, triple roller joint AAR3300i
1 -
Bolt
Renew after removing
Loosening and tightening
→ Chapter
Before fitting, clean the threads in the C ...
Other materials:
Changing headlights over from driving on right to driving on left (gas
discharge headlights with dynamic high beam control and LED daytime running
light)
If a right-hand drive vehicle is driven in a left-hand drive
country, or vice versa, the headlights must be converted. This
is necessary in order to avoid dazzling oncoming traffic with
the asymmetric low beam headlights.
Note
...
Rear brakes
The type of brake system installed in the vehicle is
indicated among other things by the corresponding PR number on
the vehicle data sticker.
The vehicle data sticker can be found in the spare wheel
well and in the service schedule.
...
Adjusting Bowden cable A for entry assistance
Special tools and workshop equipment
required
Feeler gauges -VAS 5301/10-
Adjusting conditions
Seat pan and backrest must be padded and bolted
together.
...