Volkswagen Golf Service & Repair Manual: Assembly overview - drive shaft, constant velocity joint VL100
| 1 - | Outer constant velocity joint |
| Renew only as complete unit |
| Removing → Anchor. |
| Installing: drive onto shaft to stop using plastic hammer |
| Checking → Chapter |
| 2 - | Bolt |
| Renew after removing |
| Loosening and tightening → Chapter |
| 200 Nm +180° |
| 3 - | Right drive shaft |
| 4 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 5 - | Boot |
| Check for splits and chafing |
| Material: Hytrel (polyester elastomer) |
| 6 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 7 - | Dished spring |
| Installation position → Fig. |
| Allocation → Electronic Parts Catalogue “ETKA”. |
| 8 - | Thrust washer |
| Installation position → Fig. |
| Allocation → Electronic Parts Catalogue “ETKA”. |
| 9 - | Retaining ring |
| Renew after removing |
| Insert in groove in shaft |
| 10 - | Boot for constant velocity joint |
| Material: Hytrel (polyester elastomer) |
| Without breather hole |
| Check for splits and chafing |
| Drive off constant velocity joint with a drift |
| Coat sealing surface of constant velocity joint with -D 454 300 A2- before installing. |
| 11 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 12 - | Left drive shaft |
| 13 - | Locking plate |
| 14 - | Multi-point socket head bolt |
| M8 x 48 |
| Renew after removing |
| Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque. |
| 40 Nm |
| 15 - | Retaining ring |
| Remove and install with circlip pliers -VW 161 A- |
| 16 - | Seal |
| Adhesive surface on constant velocity joint must be free of oil and grease! |
| 17 - | Inner constant velocity joint |
| Renew only as complete unit |
| Pressing off → Fig. |
| Pressing on → Fig. |
| Checking → Chapter |
| 18 - | Dished spring |
| Installation position → Anchor |
Overview - drive shaft
I -
→ Chapter „Assembly overview - drive shaft, constant velocity joint
VL100“
II -
→ Chapter „Assembly overview - ...
Assembly overview - drive shaft, constant velocity joint VL107
1 -
Bolt
Renew after removing
Loosening and tightening
→ Chapter
Before fitting, clean the threads in the C ...
Other materials:
Assembly overview - rear window washer system, GTI and GTD
1 -
Connection for high-level brake light
2 -
Connection for washer fluid hose
For rear window washer system.
3 -
Water line
Leading to spray jet of rear window washer system; location: ...
Removing and installing oil pump
Removing
–
Remove sump (bottom section)
→ Chapter.
–
Unclip cover for oil pump drive sprocket
-arrows-.
...
Removing and installing front air distribution flap actuation unit,
Climatronic
Removing
–
Remove dash panel
→ General body repairs, interior; Rep. gr.70.
–
Remove the air duct for the defroster vent
→ Chapter.
–
...