VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - drive shaft, constant velocity joint VL100

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Front suspension, drive shafts / Drive shaft / Assembly overview - drive shaft, constant velocity joint VL100

Assembly overview - drive shaft, constant velocity joint VL100

1 -  Outer constant velocity joint
Renew only as complete unit
Removing → Anchor.
Installing: drive onto shaft to stop using plastic hammer
Checking → Chapter
2 -  Bolt
Renew after removing
Loosening and tightening → Chapter
200 Nm +180°
3 -  Right drive shaft
4 -  Clamp
Renew after removing
Tightening → Fig.
5 -  Boot
Check for splits and chafing
Material: Hytrel (polyester elastomer)
6 -  Clamp
Renew after removing
Tightening → Fig.
7 -  Dished spring
Installation position → Fig.
Allocation → Electronic Parts Catalogue “ETKA”.
8 -  Thrust washer
Installation position → Fig.
Allocation → Electronic Parts Catalogue “ETKA”.
9 -  Retaining ring
Renew after removing
Insert in groove in shaft
10 -  Boot for constant velocity joint
Material: Hytrel (polyester elastomer)
Without breather hole
Check for splits and chafing
Drive off constant velocity joint with a drift
Coat sealing surface of constant velocity joint with -D 454 300 A2- before installing.
11 -  Clamp
Renew after removing
Tightening → Fig.
12 -  Left drive shaft
13 -  Locking plate
14 -  Multi-point socket head bolt
M8 x 48
Renew after removing
Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque.
40 Nm
15 -  Retaining ring
Remove and install with circlip pliers -VW 161 A-
16 -  Seal
Adhesive surface on constant velocity joint must be free of oil and grease!
17 -  Inner constant velocity joint
Renew only as complete unit
Pressing off → Fig.
Pressing on → Fig.
Checking → Chapter
18 -  Dished spring
Installation position → Anchor
Overview - drive shaft
I -  → Chapter „Assembly overview - drive shaft, constant velocity joint VL100“ II -  → Chapter „Assembly overview - ...

Assembly overview - drive shaft, constant velocity joint VL107
1 -  Bolt Renew after removing Loosening and tightening → Chapter Before fitting, clean the threads in the C ...

Other materials:

Charging battery in service mode with battery charger -VAS 5900-
  WARNING Danger of injury! Observe warning notices and safety regulations → Chapter!   Caution The operating mode ...

Removing and installing rear window regulator switch in door -E52-/-E54-
  Note Removal and installation are described for the left side. Removal and installation on the right side are carried out in the same way (mirror image of left side). –  Remove rear door trim → Gene ...

Renewing LSU Lambda probe (6-pin)
  Note If necessary, replace attachment parts, cable ties or marking rings to match the uniform probe to the defective probe as specified. The wires should not be crimped or cut as otherwise the function of the L ...

© 2016-2019 Copyright www.vwgolf.org