Volkswagen Golf Service & Repair Manual: Assembly overview - drive shaft, constant velocity joint VL100
| 1 - | Outer constant velocity joint |
| Renew only as complete unit |
| Removing → Anchor. |
| Installing: drive onto shaft to stop using plastic hammer |
| Checking → Chapter |
| 2 - | Bolt |
| Renew after removing |
| Loosening and tightening → Chapter |
| 200 Nm +180° |
| 3 - | Right drive shaft |
| 4 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 5 - | Boot |
| Check for splits and chafing |
| Material: Hytrel (polyester elastomer) |
| 6 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 7 - | Dished spring |
| Installation position → Fig. |
| Allocation → Electronic Parts Catalogue “ETKA”. |
| 8 - | Thrust washer |
| Installation position → Fig. |
| Allocation → Electronic Parts Catalogue “ETKA”. |
| 9 - | Retaining ring |
| Renew after removing |
| Insert in groove in shaft |
| 10 - | Boot for constant velocity joint |
| Material: Hytrel (polyester elastomer) |
| Without breather hole |
| Check for splits and chafing |
| Drive off constant velocity joint with a drift |
| Coat sealing surface of constant velocity joint with -D 454 300 A2- before installing. |
| 11 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 12 - | Left drive shaft |
| 13 - | Locking plate |
| 14 - | Multi-point socket head bolt |
| M8 x 48 |
| Renew after removing |
| Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque. |
| 40 Nm |
| 15 - | Retaining ring |
| Remove and install with circlip pliers -VW 161 A- |
| 16 - | Seal |
| Adhesive surface on constant velocity joint must be free of oil and grease! |
| 17 - | Inner constant velocity joint |
| Renew only as complete unit |
| Pressing off → Fig. |
| Pressing on → Fig. |
| Checking → Chapter |
| 18 - | Dished spring |
| Installation position → Anchor |
Overview - drive shaft
I -
→ Chapter „Assembly overview - drive shaft, constant velocity joint
VL100“
II -
→ Chapter „Assembly overview - ...
Assembly overview - drive shaft, constant velocity joint VL107
1 -
Bolt
Renew after removing
Loosening and tightening
→ Chapter
Before fitting, clean the threads in the C ...
Other materials:
Charging battery in service mode with battery charger -VAS 5900-
WARNING
Danger of injury! Observe warning notices and safety
regulations
→ Chapter!
Caution
The operating mode ...
Removing and installing rear window regulator switch in door -E52-/-E54-
Note
Removal and installation are described for the left side.
Removal and installation on the right side are carried out in
the same way (mirror image of left side).
–
Remove rear door trim
→ Gene ...
Renewing LSU Lambda probe (6-pin)
Note
If necessary, replace attachment parts, cable ties or
marking rings to match the uniform probe to the defective probe
as specified.
The wires should not be crimped or cut as otherwise the
function of the L ...