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Volkswagen Golf Service & Repair Manual: Assembly overview - drive shaft, triple roller joint AAR3300i

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Front suspension, drive shafts / Drive shaft / Assembly overview - drive shaft, triple roller joint AAR3300i

Assembly overview - drive shaft, triple roller joint AAR3300i

1 -  Bolt
Renew after removing
Loosening and tightening → Chapter
Before fitting, clean the threads in the CV joint using a thread tap.
200 Nm +180°
2 -  Outer constant velocity joint
Renew only as complete unit
Removing → Anchor.
Installing: drive onto shaft with plastic hammer until compressed circlip seats
Checking → Chapter
3 -  Retaining ring
Renew after removing
Insert in groove in shaft
4 -  Clamp
Renew after removing
Tightening → Fig.
5 -  Boot for constant velocity joint
Check for splits and chafing
Material: Hytrel (polyester elastomer)
6 -  Clamp
Renew after removing
Tightening → Fig.
7 -  Drive shaft
8 -  Triple roller star with rollers
The chamfer -arrow- points towards drive shaft splines.
Removing → Anchor.
9 -  Retaining ring
Renew after removing
Insert in groove in shaft
10 -  Clamp
Renew after removing
Tightening → Fig.
11 -  Boot for triple roller joint
Check for splits and chafing
12 -  Clamp
Renew after removing
Tightening → Fig.
13 -  Adapter
14 -  Joint body
Removing → Anchor.
15 -  Multi-point socket head bolt
M10 x 23
Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque.
70 Nm
16 -  Joint body
Removing → Anchor.
17 -  Retaining ring
Renew after removing
Insert in groove in shaft
Assembly overview - drive shaft, constant velocity joint VL107
1 -  Bolt Renew after removing Loosening and tightening → Chapter Before fitting, clean the threads in the C ...

Removing and installing drive shaft, left drive shaft, constant velocity joints VL100 and VL107, except for e-Golf
Special tools and workshop equipment required     Torque wrench -V.A.G 1332-   ...

Other materials:

Checking holding pressure, engine code CWVA
Special tools and workshop equipment required Removal wedge -3409- Pressure tester -VAS 6550- Connector cable -VAS 6550/3-3- Connector cable -VAS 6550/3-4- Vehicle diagnostic tester   ...

Repairing threaded connections
Special tools and workshop equipment required     VAG 1331   Note The use of penetrating fluid, contact spray or grease etc. is prohibited since the missing ad ...

Assembly overview- net partition
1 -  Net partition Removing and installing → Chapter 2 -  Bolt 4.5 Nm 3 -  Remove fitting eye trim Allocation → Electronic Parts Catalogue Removing and installing ...

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