VW Golf manuals

Volkswagen Golf Service & Repair Manual: Adjusting rear lid

Special tools and workshop equipment required
   
   

Torque wrench -V.A.G 1331-
Torque wrench -V.A.G 1331-

   

Setting gauge -3371-
Setting gauge -3371-

  Note

Adjusting rear lid

Use the setting gauge -3371- → Rep. gr.00 to check or set the gap dimensions.
–  Loosen striker pin -5- and adjust after adjustment of hinges and adjustment buffers → Anchor.
–  By loosening bolts -3- on left and right, it is possible to adjust rear lid -1- in oversized holes of hinge -arrows a- and -b-.
–  After completing adjustments, perform corrosion protection measures on hinge and bolts -3-.
–  Adjust adjustment buffer.
Specified torques
 
Adjusting adjustment buffer
   
  Note
If necessary, renew adjusting buffer → Anchor.

Adjusting adjustment buffer

–  Loosen clamping bolt -4- until it is visible in rubber buffer.
–  Pull detent slide -3- out of adjusting buffer -1-.
–  Adjust detent slide to dimension -a- = 12.5 mm.
–  Close rear lid in preliminary detent position with slight pressure in the middle.
–  Open rear lid again.
 
     

Adjusting adjustment buffer
 

–  Screw in clamping screw -1- of adjustment buffer -2- to a depth of -a - = 20 mm.
–  Check the adjustment.
Renew adjustment buffer.
   

Renew adjustment buffer

Removing
–  To remove adjustment buffer, turn entire buffer -1- through 90° -arrow a-.
–  Remove buffer from rear lid -3-.
Installing
–  Carefully check that stop -3- is correctly seated in side panel -4-.
–  To install, insert entire buffer -1- at right-angle into rear lid -arrow c-.
–  Turn buffer -1- through 90° -arrow b-.
–  Adjust buffers -1- → Anchor.

 
Adjusting striker pin
Special tools and workshop equipment required
   
   

Torque wrench -V.A.G 1331-
Torque wrench -V.A.G 1331-

  Note
 
  • If hexagon nuts are loosened -2-, it is possible to adjust striker pin -1- in the oversized holes of hinge -arrow a- and -arrow b-.
 
  • Adjust striker pin -1- so that the recess of the rear lid lock with rotary latch is centred -1- relative to the striker pin when it engages.

Adjusting striker pin

–  Remove trim for rear lid lock → General body repairs, interior; Rep. gr.70.
–  Loosen hexagon nuts -2-.
–  Move striker pin -1- into upper position and tighten hexagon nuts -2-.
–  Close rear lid and make sure adjustment has been carried out correctly.
Specified torques
  Hexagon nut → Chapter „Assembly overview - rear lid“
Removing and installing rear lid
Special tools and workshop equipment required     Removing   Torque wre ...

Removing and installing bonnet lock
Special tools and workshop equipment required     Removing   Torque wrench ...

Other materials:

Removing and installing heat exchanger for high-voltage battery
Special tools and workshop equipment required Hose clamps, up to 25 mm -3094- Engine bung set -VAS 6122- Pliers for spring-type clips -VAS 5024A- Cooling sy ...

Assembly overview - front three-point seat belt, 2-door model
1 -  Bolt If removed due to an accident with seat belt fastened, renew bolt. 20 Nm 2 -  Belt end fitting Removing and installing → Chapter 3 -  Bolt If removed due to an accident w ...

Removing and installing side trim panel
  Note Removal and installation are described for the left vehicle side. Follow same instructions for the right side as appropriate. Special tools and workshop equipment required     ...

© 2016-2020 Copyright www.vwgolf.org